996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Intercool Removal DIY

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Old 08-03-2015, 04:43 PM
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Intercool Removal DIY

I know this must exist somewhere, but I am having a heck of a time finding a DIY on how to remove the intercoolers so I can do a swap. Some great write ups on how to install aftermarket ones just can't seem to find anything on how to remove them once the rear bumper is off.

Anyone know where I might find a write up? I'm sure I can figure it out, but I rather stand on the shoulders of giants and all that.

Thanks!
 
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Old 08-03-2015, 06:03 PM
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bumper off, 5(per side)x13mm bolts/nuts, spring clip on upper intercooler plenum to remove hose from plenum, hose clamp on lower IC plenum for bottom hose at turbo.
you remove the complete bracket/assembly
 
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Old 08-03-2015, 06:22 PM
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Intercool Removal DIY

There's also two nuts under the heat shield to remove... I always forget those and then one torx screw on each side on the corner of the heat shields.
 
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Old 08-03-2015, 06:30 PM
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Awesome, I'll give it a go tomorrow. Thanks guys.
 
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Old 08-03-2015, 09:10 PM
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damn it, forgot about those ones!


Originally Posted by stilov
There's also two nuts under the heat shield to remove... I always forget those and then one torx screw on each side on the corner of the heat shields.
 
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Old 08-04-2015, 11:53 AM
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I did find this DIY. See if it helps.
 
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Old 08-05-2015, 08:27 AM
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Forge has an install DEF for their setup that will walk you through it with pictures :-)
 
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Old 08-06-2015, 06:57 PM
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Thanks for the assistance guys. I wish I could find one that still had pics but I guess I'll have to just common sense it. God help me ::
 
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Old 08-06-2015, 07:27 PM
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take the bumper off. after that it all becomes very apparent what has to be done to remove them
 
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Old 08-06-2015, 08:08 PM
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don't have pictures of these heatshield nuts/screw as per above, but this may help///
 
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Old 08-07-2015, 03:57 AM
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http://forgemotorsport.com/media/FMINT997inst.pdf is 997 but I know 996 is out there too
 
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Old 08-07-2015, 06:48 PM
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Thanks everybody. You gave enough info to let me figure it all out. The pics and the info on the firewall made it a snap.
 
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