996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

USP Motorsports 996 Turbo Race Exhaust !!!

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Old 10-17-2012, 03:49 PM
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USP Motorsports 996 Turbo Race Exhaust !!!



Introducting :


USP Motorsports 996 Turbo 3" (Turbo-back) Race Exhaust
CLICK HERE FOR MORE INFO



GUARANTEED TO MAKE MORE POWER THAN ANY OTHER SYSTEM - OR YOUR MONEY BACK !!!



• Fits absolutely amazing
• T-304 mandrel bent Stainless Steel tubing
• Full 3” exhaust diameter from turbo-back
• 40% weight savings over stock!
• Slant-cut 3.5” exhaust tips
• USP Motorsports designed X-pipe muffler
• No catalytic converters
• Flanges compatible with TiAL Alpha turbo systems
• Available polished & jet-coated black
• Makes more power than any other on the market





USP Motorsports is proud to announce that we have finally completed, and released our Porsche 996 Turbo Race Exhaust system! After long hours of design, development, and testing we have found the right combination to hit target results in terms of performance, quality, and sound. Each system is hand-made by USP Motorsports, constructed of 3” mandrel bent, T-304 Stainless Steel tubing and USP Motorsports muffler system. The muffler is completely custom, designed in-house by USP. It is a U-shaped design with center X-pipe, developed for flow efficiency and sound. The muffler allows for a tolerable city / partial throttle driving tone, and a very audible exotic note during spirited driving. Our system is full 3” diameter all the way through from the turbochargers to the exit, no reduction from the turbo all the way back to the tips. This is considered a “race” exhaust due to the fact that the catalytic converters are eliminated from the system. The tips are slant cut 3.5” diameter tube, custom made by USP Motorsports, transitioned from the 3” system with no obstruction in flow. Optional finish for the tips (or the entire lenght) is jet coated black, or polished. A unique feature in this system is that the flanges bolted to the turbo were made with the TiAL upgraded turbo kit in mind. They are a larger opening then stock, so it will not obstruct the flow from the wastegate outlet on the TiAL Alpha system. We have found this to be an issue with some other aftermarket exhausts (at least 0.2" restriction). Another advantage to our system is the weight savings over factory. When changing to the USP 996 Race Exhaust, you will save 40% weight over the factory setup!

















Muffler Inside:






 
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Last edited by Chris Green@USP; 02-27-2013 at 01:51 PM. Reason: Added insert images
  #2  
Old 10-17-2012, 03:58 PM
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HI, Any pictures of internal piping,X-Merge?..Thanks
 
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Old 10-17-2012, 04:19 PM
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Wish you guys were on the West Coast.
 
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Old 10-17-2012, 04:23 PM
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Thumbs up

Originally Posted by johnspeed
HI, Any pictures of internal piping,X-Merge?..Thanks
Will try to get that for you tomorrow. That's inside the muffler though so it sounds very difficult.

Originally Posted by JSBear
Wish you guys were on the West Coast.
Thank you! You can order it though!!
 

Last edited by Chris Green@USP; 10-17-2012 at 04:25 PM.
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Old 10-17-2012, 04:48 PM
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Any videos, I'd love to hear it.
 
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Old 10-17-2012, 04:55 PM
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Originally Posted by S4NICETRY
Any videos, I'd love to hear it.
Video, and listing to our website has been updated in the original post
 
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Old 10-17-2012, 06:27 PM
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Kid tested? Mother approved? Nice work. I love the tips.
 
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Old 10-17-2012, 06:28 PM
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Originally Posted by Chris Green@USP
Will try to get that for you tomorrow. That's inside the muffler though so it sounds very difficult.



Thank you! You can order it though!!
Thanks,, Do you fabricate your own muffler then?
 
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Old 10-17-2012, 08:14 PM
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Wink

Originally Posted by Chris Green@USP
The muffler is completely custom, designed in-house by USP.
Yes sir
 

Last edited by Chris Green@USP; 10-17-2012 at 08:17 PM.
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Old 10-17-2012, 08:20 PM
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Thumbs up

Originally Posted by Tim941NYC
Kid tested? Mother approved? Nice work. I love the tips.
Thanks Tim! It's Chris tested and dyno approved.

The tips are menacing and elegant at the same time, we love them!!
 
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Old 10-17-2012, 08:57 PM
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Love it. Sometimes I wish my car had a muffler(s)
 
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Old 10-17-2012, 09:36 PM
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Thank you!

LOL, it is relatively smooth sounding considering the spartan design with no cats and high flow from end to end. It's a perfect balance of raw performance and reasonable streetability. Since it does produce max possible power, it''s not for the faint of heart that prefer the mellow tones of stock pipes. But it's definitely ok to live with for daily driving, if you are performance minded like us.
 
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Old 10-17-2012, 10:58 PM
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The system looks very functional but the welds sure leave a lot to be desired.

Sorry to be Mr poopy pants but I think weld quality and aesthetics is required on a product of this nature; and ironically it requires very little extra time if any to achieve if a welder has the skills.
 
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Old 10-18-2012, 12:04 AM
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Originally Posted by JSBear
Wish you guys were on the West Coast.
My little brother is out here now in the S.D. area. He made the exhaust on Prodigy' (schoolbus) turbo. Im sure he'll build you one if you want. PM me if you want his contact.
 
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Old 10-18-2012, 04:23 AM
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Engine guy, no worries, we welcome all comments and use your input to perfect our offerings.

Note: this was a first prototype test fit in the pics, we have observed ourselves that the subsequent ones come out a little smoother.

Keep in mind this is a pure race system and we absolutely guarantee flawless fit and unmatched performance!!
 


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