996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

DIY - Create your own GT3 RS Wing

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  #16  
Old 08-19-2016, 11:12 AM
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Wow, that is really impressive. I thought this was going to be an off the shelf wing bolted to a decklid, lol. Any plans to make more of them now that you have all of the templates?
 
  #17  
Old 08-19-2016, 04:38 PM
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I did a similar approach using my stock deck and fabricating a mount using the hydraulic ram mount point. Not as clean as Sliders but no modification to the deck was done. Two bolts and its off just leaving the ducktail. working on version #2 now.
 
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  #18  
Old 08-19-2016, 05:47 PM
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Big thumbs up Slider! When can we get these on my website???
 
  #19  
Old 08-19-2016, 06:25 PM
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Originally Posted by Slider
... yeah, sorry - the pictures are 1920 x 1280. I figured everybody could handle that these days - I could drop it to 1280 if people are having trouble...
no worries i was on my fone. heres a diy i saw at a car show. he used the ram holes to add some more air to the engine bay. so did you just use c/f and resin to hold the plate into the decklid? im guessing the entire lid is fiberglass? im trying to grasp how the uprights are mounted to the decklid and how it holds up under pressure at high speed
 
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  #20  
Old 08-19-2016, 10:27 PM
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I'm impressed... I thought the haters might come out and comment on putting a GT RS wing on a turbo. Thanks for all the comments - you guys are too nice!
 
  #21  
Old 08-19-2016, 10:35 PM
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Originally Posted by 32krazy!
no worries i was on my fone. heres a diy i saw at a car show. he used the ram holes to add some more air to the engine bay. so did you just use c/f and resin to hold the plate into the decklid? im guessing the entire lid is fiberglass? im trying to grasp how the uprights are mounted to the decklid and how it holds up under pressure at high speed
Check out starting at picture #27... I made a steel insert for the stock fiberglass deck lid and used CF and epoxy resin to cement it in place. 3 Layers of CF hardens like steel - I used 3 layers on the back and about 5 on top. I then tapped through all of it for the bolts that hold the aluminum upright - That thing is never coming off.
 
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Old 08-19-2016, 10:36 PM
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Originally Posted by z06801
I did a similar approach using my stock deck and fabricating a mount using the hydraulic ram mount point. Not as clean as Sliders but no modification to the deck was done. Two bolts and its off just leaving the ducktail. working on version #2 now.
Excellent compromise - I didn't want to damage my own deck lid either...
 
  #23  
Old 08-19-2016, 10:40 PM
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Originally Posted by REDLINER911
Wow, that is really impressive. I thought this was going to be an off the shelf wing bolted to a decklid, lol. Any plans to make more of them now that you have all of the templates?
Ha! Funny you should say that... I thought I could do better and I'm 80% through version 2 myself. The initial deck lid and uprights are good enough but I thought I could do better on the wing by changing my approach on a couple of things. I think total time for wing #2 will be about a week but I'm hoping for absolute OEM quality on this one.
 
  #24  
Old 08-19-2016, 11:42 PM
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Originally Posted by Slider
Check out starting at picture #27... I made a steel insert for the stock fiberglass deck lid and used CF and epoxy resin to cement it in place. 3 Layers of CF hardens like steel - I used 3 layers on the back and about 5 on top. I then tapped through all of it for the bolts that hold the aluminum upright - That thing is never coming off.
Looks awesome. Forgive me for not clicking the link, but are you using inserts in the CF/Glass resin or just screwed the bolt through the resin?
 
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Old 08-19-2016, 11:49 PM
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Just clicked through the pics. Fantastic work, especially when I see that you made the wing as well.
 
  #26  
Old 08-19-2016, 11:50 PM
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Like it says in your quote... I made a steel insert that I CFed into the deck lid... Click the slideshow - really - there is no advertising or anything - just a slideshow with 55 pictures of the progress.


 

Last edited by Slider; 08-20-2016 at 12:33 AM.
  #27  
Old 08-22-2016, 03:44 AM
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Jeez, the trouble some people are willing to go through........great craftmanship though!
 
  #28  
Old 08-29-2016, 01:20 PM
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Originally Posted by Slider
I posted a couple of pictures of car with my new wing and someone asked where I got it and suggested some people may be interested in the process I used to make my wing - so here it is Chris...



I took the measurements from a 997 GT3 RS. I first bought a used 996 turbo deck lid and cut the overhang off where it went over the lights and filled the wing holes. I used 3/16 th aluminum for all metal inserted into the wing as well as the uprights that hold the wing onto the deck lid. I used 1/8 th stainless steel inside the deck lid that I tapped to secure the uprights.

The wing is made of carbon fiber - 4 layers. I first made a form out of wood by starting with a steel rib and copying it to about 100 pieces of wood that I glued together to make the wing with the right profile. The attachment point is aluminum that was attached internally using more CF. The end blades on the wing were started with a piece of Plexiglas that I heated to bend and then covered in CF to get the size I wanted. There is an aluminum rib in the end of the wing that I tapped to allow the end blades to be screwed on.

I have a slide show that shows all the steps involved right here: GT3 RS Wing (1920 x 1080) GT3 RS Wing (1280 x 720)





The hardest part was fixing up the deck lid. Since that was the basis for everything I had to get that right.

I hope this helps anyone who wants to give this a shot...
Hard to tell from the slideshow, but dis you leave the wood form in as a base for the spoiler? Or did you remove it? What is the weight?
 
  #29  
Old 08-29-2016, 03:41 PM
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Definitely removed the carbon fiber from the wood and kept the form for future versions. I didn't weigh it, but I'm sure it's less than 5 pounds. 4 layers of CF and aluminum mounts - there isn't much bulk to it internally.
 
  #30  
Old 09-14-2016, 12:18 AM
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Impressive craftsmanship!
 


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