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-   -   Cold Air Intake - Simple & Free (https://www.6speedonline.com/forums/997/240248-cold-air-intake-simple-free.html)

cmosman 03-28-2011 04:53 AM

Cold Air Intake - Simple & Free
 
3 Attachment(s)
You have heard of the Cold Air Intake, red silicon hose modifications for better sound. This works by removing the intake sound dampening Helmholtz resonator from the air path. It's particularly effective on the standard 997 as it does not have the 997-S vacuum flap at the entrance to the resonator to cut it off for sportier sound. See here for the details on a 997-S: http://www.youtube.c...?v=A5dUpmu85Mk.

You can achieve the same exact effect on the standard 996/997 without installing the ugly, red, expensive silicon rubber hose by inserting the cap of a Castrol Syntec oil bottle into the resonator opening.
Use the 5W-40 as it is on the Porsche approved list and you can do this after your next oil change ;).

Simply remove the rubber air hose (via loosening the clamps and pulling it off), insert the cap (top down, this is the only way it will fit), and re-attach the hose. Make sure you take the paper seal out of the cap (!).

This is an exact, snug fit into the 45mm opening. The cap has a lip that prevents it from moving into the air box over time. Similarly, when the hose is re-attached, the cap will be held in place by a lip in the hose, so there is no danger for it moving towards the air stream over time either.
The pictures below should make it obvious.

Enjoy the sound.

kouzman 03-28-2011 09:41 AM

Cool trick!

mikble911 03-28-2011 03:46 PM

Learn something new everyday! Thanks!

balefire 03-28-2011 06:20 PM

otherwise known as "orange cap" mod.

big_willy 03-28-2011 08:56 PM

Thanks - I'm going to try this.

slant83 04-04-2011 02:38 PM

...just did it..works great, especially as the revs increase over 4000

simtiaz 04-04-2011 10:05 PM

I just did it but with different bottle cap than what's listed above which also snug fit. It's too late to fire up the car now, will report tomorrow about how it sounds/performs.
thanks for the trick OP

simtiaz 04-05-2011 09:18 AM

update:
It does sound nicer and I can't complain for simple and free mod. :)

Johnny DB 04-05-2011 10:49 AM

Is the "orange/Castrol cap" mod necessary for “S” models if you unplug the vacuum line as shown in the video? Do non "S" models have a vacuum line for the Helmholtz resonator?

na011 04-05-2011 11:26 AM

Does it cut down on the amount of air flow to the engine?

XLR82XS 04-05-2011 11:29 AM


Originally Posted by balefire (Post 3162542)
otherwise known as "orange cap" mod.

I did this on my 996 C4 cab.

simtiaz 04-06-2011 12:30 PM


Originally Posted by na011 (Post 3169740)
Does it cut down on the amount of air flow to the engine?

what I understood that it allows more air to your engine..

norton 04-06-2011 05:53 PM

I'm a bit worried about the heat..
 
in the engine compartment melting the plastic cap and sucking it up the intake hose or something. I wouldn't think that the cap would be made of a heat resistant plastic-- am i just paranoid or is this an appropriate concern??

slant83 04-07-2011 06:52 AM


Originally Posted by norton (Post 3170966)
in the engine compartment melting the plastic cap and sucking it up the intake hose or something. I wouldn't think that the cap would be made of a heat resistant plastic-- am i just paranoid or is this an appropriate concern??


..appropriate but not to worry. It is a really tight fit and the cap is lipped and almost "locks" in. In addition, the hose holds it in really snug. Hope that helps.:cool:

PTParks 04-07-2011 06:52 AM

Sure wish something like this could be done to the stock intake on newer 997's. The Helmholtz resonator and associated tract is now "melded" into the air box's intake track, and the stock intake hose is oval shaped instead of round. I've considered performing some major surgery and removing the resonator and the related portion of the intake track then adding a rounded piece of plastic stock to take its place. This would allow the intake track to accept a smoother round section of intake hose similar to what the OP demonstrated for the earlier models, and still maintain a "stock" appearance.


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