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-   -   CruizinKev's 1979 Monte Carlo Full Resto LS1 T56 Project (https://www.6speedonline.com/forums/american-muscle/274539-cruizinkevs-1979-monte-carlo-full-resto-ls1-t56-project.html)

CruizinKev Apr 27, 2012 12:13 PM

CruizinKev's 1979 Monte Carlo Full Resto LS1 T56 Project
 
Hey guys,

I'm new here and I want to share my project - a 1979 Monte Carlo 305 that I bought in december 2002.

I'll rebuild the whole car (body, frame, interior etc) and swap in a LS1 engine & T56 manual 6-speed transmission. It'll be a "Pro-Tourer"/"Street-Rod" and this is what it should look like in the end:

http://i60.photobucket.com/albums/h1...uickchopa2.jpg

first pics when I brought her home:

http://i60.photobucket.com/albums/h1...rlo/mymo01.jpg
http://i60.photobucket.com/albums/h1...rlo/mymo11.jpg
http://i60.photobucket.com/albums/h1...rlo/mymo07.jpg
http://i60.photobucket.com/albums/h1...rlo/mymo03.jpg
http://i60.photobucket.com/albums/h1...rlo/mymo04.jpg

first steps..

http://i60.photobucket.com/albums/h1...o/DSCF0292.jpg
http://i60.photobucket.com/albums/h1...o/DSCF0293.jpg
http://i60.photobucket.com/albums/h1...o/DSCF0296.jpg
http://i60.photobucket.com/albums/h1...o/DSCF0298.jpg
http://i60.photobucket.com/albums/h1...o/DSCF0299.jpg

CruizinKev Apr 27, 2012 12:13 PM

http://i60.photobucket.com/albums/h1...o/DSCF0300.jpg

09/17/2007:

started to unbolt body from frame..

http://i60.photobucket.com/albums/h1...o/DSCF1661.jpg

09/18/2007:

http://i60.photobucket.com/albums/h1...o/DSCF1666.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1676.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1677.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1679.jpg

09/19/2007:

http://i60.photobucket.com/albums/h1...o/DSCF1682.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1685.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1686.jpg
http://i60.photobucket.com/albums/h1...o/DSCF1689.jpg

CruizinKev Apr 27, 2012 12:14 PM

yummy!!

https://www.6speedonline.com/forums/...ine=1395778910
https://www.6speedonline.com/forums/...ine=1395778910

and this is what it should look like in the end:

https://www.6speedonline.com/forums/...ine=1395778910
https://www.6speedonline.com/forums/...ine=1395778910

looked around for ideas what to do with the interior. especially with the dash/gauge-cluster and found this:

http://www.hzemall.com/our_gallery/installs_hzemall/regal/install.htm

https://www.6speedonline.com/forums/...ine=1395778910
https://www.6speedonline.com/forums/...ine=1395778910
https://www.6speedonline.com/forums/...ine=1395778910
https://www.6speedonline.com/forums/...ine=1395778910

it's a 1960 Impala dashboard.. and here's what I bought:

https://www.6speedonline.com/forums/...ine=1395778910

already started collecting parts for the manual transmission swap:

https://www.6speedonline.com/forums/...ine=1395778910

CruizinKev Apr 27, 2012 12:15 PM

http://i889.photobucket.com/albums/a.../GSIpedal2.jpg

ordered GSI clutch pedal.

found some pretty cool door handles:

http://i889.photobucket.com/albums/a...s/handles0.jpg
http://i889.photobucket.com/albums/a...s/handles1.jpg

by pressing the button the handle will come out. came off a small european car, a Fiat Barchetta:

http://img708.imageshack.us/img708/3...tbarchetta.jpg

and just found the matching sheet metal from scrapyard:

http://i889.photobucket.com/albums/a...barchetta0.jpg


295/35-18 yokohamas for the rear:

http://i60.photobucket.com/albums/h1...ts/2953518.jpg


04-09-2010

http://i60.photobucket.com/albums/h1...9/IMG_3755.jpg
http://i60.photobucket.com/albums/h1...9/IMG_3756.jpg
http://i60.photobucket.com/albums/h1...9/IMG_3758.jpg


04-10-2010

me @ work

http://i60.photobucket.com/albums/h1...0/IMG_3764.jpg

CruizinKev Apr 27, 2012 12:15 PM

http://i60.photobucket.com/albums/h1...0/IMG_3765.jpg
http://i60.photobucket.com/albums/h1...0/IMG_3769.jpg
http://i60.photobucket.com/albums/h1...0/IMG_3770.jpg
http://i60.photobucket.com/albums/h1...0/IMG_3772.jpg
http://i60.photobucket.com/albums/h1...0/IMG_3775.jpg


04-17-2010

finally finished work on the rolling body dolly.

http://i60.photobucket.com/albums/h1...7/Foto0195.jpg
http://i60.photobucket.com/albums/h1...7/Foto0198.jpg
http://i60.photobucket.com/albums/h1...7/Foto0194.jpg


04-24-2010

http://i60.photobucket.com/albums/h1...4/IMG_3801.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3803.jpg

CruizinKev Apr 27, 2012 12:16 PM

http://i60.photobucket.com/albums/h1...4/IMG_3805.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3806.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3807.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3808.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3811.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3812.jpg
http://i60.photobucket.com/albums/h1...4/IMG_3813.jpg

frame ready for the blaster ;)

I started to scratch all that underbody protection stuff off they put on here in Germany. It helped against rust in winter with all that salt and stuff on streets here in Germany.

http://i60.photobucket.com/albums/h1...1/Foto0370.jpg

CruizinKev Apr 27, 2012 12:16 PM

I love it :(

https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136

took me the whole day to do that sh*t omg and still not finished with that sh*tty underbody protection cr*p. friggin hard chewy stuff! anyways hopefully I can bring the frame soon to the sandblaster where I'll blast that thing. then box & weld and finish it with POR15.

found some ugly stuff:

https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136

One of the pre owners did some "repairs" and covered with bondo and undercoating. So I have to replace that section.

Here a good site for replacements:

"conrad lozier's frame rails"

fortunately the rest of the frame is good and only needs to be boxed and some rewelding of the factory welds.

up she goes to blast the frame:

https://www.6speedonline.com/forums/...ine=1395779136
https://www.6speedonline.com/forums/...ine=1395779136

CruizinKev Apr 27, 2012 12:17 PM

and here we go ;)

http://i60.photobucket.com/albums/h1...2/Foto0387.jpg
http://i60.photobucket.com/albums/h1...2/Foto0390.jpg
http://i60.photobucket.com/albums/h1...2/Foto0397.jpg
http://i60.photobucket.com/albums/h1...2/Foto0398.jpg
http://i60.photobucket.com/albums/h1...2/Foto0395.jpg
http://i60.photobucket.com/albums/h1...2/Foto0393.jpg
http://i60.photobucket.com/albums/h1...2/Foto0391.jpg

my buddy couldn't wait..

http://i60.photobucket.com/albums/h1...2/Foto0396.jpg

and just received this pic from him the next night

http://i60.photobucket.com/albums/h1...2/Foto0399.jpg

CruizinKev Apr 27, 2012 12:18 PM

he rewelded almost all factory welds on underside of frame, welded control arm brackets in and boxed the sides ;)
man he's fast - I just wanted to be there when he starts because I need some more welding exercises ;)

him at work!

http://i60.photobucket.com/albums/h1...4/Foto0400.jpg
http://i60.photobucket.com/albums/h1...4/Foto0402.jpg
http://i60.photobucket.com/albums/h1...4/Foto0404.jpg
http://i60.photobucket.com/albums/h1...4/Foto0405.jpg
http://i60.photobucket.com/albums/h1...4/Foto0406.jpg
http://i60.photobucket.com/albums/h1...4/Foto0407.jpg
http://i60.photobucket.com/albums/h1...4/Foto0408.jpg

almost there! ;)

CruizinKev Apr 27, 2012 12:18 PM

I bought a camaro LS1 T56 trans:

http://i98.photobucket.com/albums/l2...t/IMG_1597.jpg
http://i98.photobucket.com/albums/l2...t/IMG_1664.jpg


fitting in the aftermarket t56 clutch pedal to the stock automatic pedals and cut the large stock brake pedal

http://i60.photobucket.com/albums/h1...8/Foto0427.jpg
http://i60.photobucket.com/albums/h1...8/Foto0429.jpg


wanted to see how the tire would look like. too bad I still don't have rims..

http://i60.photobucket.com/albums/h1...4/Foto0433.jpg
http://i60.photobucket.com/albums/h1...4/Foto0434.jpg
http://i60.photobucket.com/albums/h1...4/Foto0437.jpg
http://i60.photobucket.com/albums/h1...4/Foto0440.jpg


I rebuilt the body dolly for better underbody work clearance

http://i60.photobucket.com/albums/h1...6/Foto0512.jpg

underbody

http://i60.photobucket.com/albums/h1...6/Foto0506.jpg

CruizinKev Apr 27, 2012 12:19 PM

http://i60.photobucket.com/albums/h1...6/Foto0517.jpg
http://i60.photobucket.com/albums/h1...6/Foto0516.jpg
http://i60.photobucket.com/albums/h1...6/Foto0515.jpg
http://i60.photobucket.com/albums/h1...6/Foto0519.jpg
http://i60.photobucket.com/albums/h1...3/Foto0523.jpg
http://i60.photobucket.com/albums/h1...3/Foto0524.jpg

better rust than plastic LOL 59 bel air dash vs. 79 monte carlo dash

http://i60.photobucket.com/albums/h1...3/Foto0529.jpg

and finally my t56 came in:

http://i60.photobucket.com/albums/h1...0/Foto0550.jpg
http://i60.photobucket.com/albums/h1...0/Foto0551.jpg
http://i60.photobucket.com/albums/h1...0/Foto0552.jpg

CruizinKev Apr 27, 2012 12:20 PM

http://i60.photobucket.com/albums/h1...0/Foto0554.jpg

finally we finished welding the frame:

http://i60.photobucket.com/albums/h1...0/Foto0565.jpg
http://i60.photobucket.com/albums/h1...0/Foto0555.jpg
http://i60.photobucket.com/albums/h1...0/Foto0558.jpg
http://i60.photobucket.com/albums/h1...0/Foto0560.jpg
http://i60.photobucket.com/albums/h1...0/Foto0563.jpg
http://i60.photobucket.com/albums/h1...0/Foto0569.jpg

sweet snow! yikes!!

http://i60.photobucket.com/albums/h1...7/Foto0580.jpg
http://i60.photobucket.com/albums/h1...7/Foto0581.jpg
http://i60.photobucket.com/albums/h1...7/Foto0583.jpg

CruizinKev Apr 27, 2012 12:20 PM

got the camaro hydraulic clutch cylinder in. looks like came from stock ;)

http://i60.photobucket.com/albums/h1...7/Foto0584.jpg
http://i60.photobucket.com/albums/h1...7/Foto0585.jpg
http://i60.photobucket.com/albums/h1...7/Foto0586.jpg

got the 59 bel air dash narrowed

http://i60.photobucket.com/albums/h1...4/Foto0587.jpg
http://i60.photobucket.com/albums/h1...4/Foto0589.jpg

I looked around for some nice retro gauges and came to these:

http://i60.photobucket.com/albums/h1...uments_com.jpg

If I'll get this I'll get a KPH instead MPH speedo custom made by classicinstruments.


I received the frame back in my working place and started painting with POR15.

http://i60.photobucket.com/albums/h1...9/IMAG0052.jpg

frame's underside painted with POR15 rust preventive

http://i60.photobucket.com/albums/h1...6/IMAG0082.jpg
http://i60.photobucket.com/albums/h1...6/IMAG0081.jpg

CruizinKev Apr 27, 2012 12:21 PM

http://i60.photobucket.com/albums/h1...3/IMAG0094.jpg

pics of bolting parts on

http://i60.photobucket.com/albums/h1...4/IMAG0184.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0185.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0187.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0183.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0180.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0189.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0193.jpg
http://i60.photobucket.com/albums/h1...4/IMAG0186.jpg

it's so nice bolting new nice parts on a nice repainted frame ;)

CruizinKev Apr 27, 2012 12:21 PM

I sprayed the insides of the frame with some rust protector. its a kind of grease / spray lubricate that keeps away rust and water. I put the rear back together just to see if all parts fit. I'll replace the stock rear end with a 8.5" grand national or better with a ford 9".

http://i60.photobucket.com/albums/h1...1/IMAG0200.jpg
http://i60.photobucket.com/albums/h1...1/IMAG0197.jpg

SPC front arms and Howe tall lower balljoints

http://i60.photobucket.com/albums/h1...1/IMAG0201.jpg
http://i60.photobucket.com/albums/h1...1/IMAG0204.jpg
http://i60.photobucket.com/albums/h1...1/IMAG0216.jpg

can't wait to get this in the frame ;)

http://i60.photobucket.com/albums/h1...1/IMAG0217.jpg

my barn

http://i60.photobucket.com/albums/h1...1/IMAG0214.jpg

motor mounts waiting for work

http://i60.photobucket.com/albums/h1...8/IMAG0218.jpg
http://i60.photobucket.com/albums/h1...8/IMAG0219.jpg


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