996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

??? Fuel system needed 800rwhp

Old Jan 14, 2010 | 08:47 AM
  #46  
blackbull's Avatar
Registered User
Joined: Dec 2008
Posts: 396
From: New York
Rep Power: 63
blackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond reputeblackbull has a reputation beyond repute
Originally Posted by AMS
BTW I'm not a huge fan of dual pump setups and try to do one pump if possible. The reason being is that if one pump goes out then you'll never know until it's too late. The car will run fine until the fuel demand goes up and then you'll run lean enough to kill the engine. If one pump goes out then you know you have an issue. I know there are scenarios where a single pump can start to go bad too and lose flow, but the risk is just doubled with two pumps.

Just putting this out there to think about.

-Martin
I'm looking to do a dual pump set-up on my TT 350Z and face the same problem. My solution....install a warning system that will alert you to a pump failure thru flashing lights & audible warning.
 
Old Jan 14, 2010 | 01:12 PM
  #47  
SamboTT@ByDesign's Avatar
Former Vendor
Joined: Sep 2003
Posts: 4,901
From: L.A.
Rep Power: 0
SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !
Good luck Greg
 

Last edited by SamboTT@ByDesign; Jan 14, 2010 at 01:17 PM.
Old Jan 14, 2010 | 01:15 PM
  #48  
SamboTT@ByDesign's Avatar
Former Vendor
Joined: Sep 2003
Posts: 4,901
From: L.A.
Rep Power: 0
SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !
Originally Posted by AMS
Looky looky, what do we have here?

I built a fuel pump test stand years ago so we could test stock fuel pumps and to help us develop fuel upgrade kits. Tony at EPL sent me a stock pump and here it is compared to a Bosch -044 and stock GTR fuel pump setup for reference.

The stock 996tt pump is good for easily 700-725whp at higher fuel pressures (using a 5 bar FPR), and more at lower pressures. An ideal setup on a stock fuel pump would be a stock FPR and larger injectors to handle the fuel deliver, I'd say a set of injectors in around 1000cc/min and that would probably max out the fuel pump at somewhere in the 750 to maybe 800whp range.



Nice data and thanks for sharing and rep+ AMS, I have a question for Chewbacca.

How about if you have a stock FPR and 60lb'ers...running ~ high 500RWHP on GT28's @1.4 bar of boost on pump. Do you feel 3.8 bar would work better or 5.0 bar of fuel pressure. Both seem to work with little ups and downs and it seems borderline.
Does the data show a better option in that range?

Thanks,
 
Old Jan 14, 2010 | 01:26 PM
  #49  
dgreen78's Avatar
Registered User
15 Year Member
Joined: Oct 2006
Posts: 2,040
From: Seattle
Rep Power: 130
dgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond repute
Originally Posted by AMS
Looky looky, what do we have here?

I built a fuel pump test stand years ago so we could test stock fuel pumps and to help us develop fuel upgrade kits. Tony at EPL sent me a stock pump and here it is compared to a Bosch -044 and stock GTR fuel pump setup for reference.

The stock 996tt pump is good for easily 700-725whp at higher fuel pressures (using a 5 bar FPR), and more at lower pressures. An ideal setup on a stock fuel pump would be a stock FPR and larger injectors to handle the fuel deliver, I'd say a set of injectors in around 1000cc/min and that would probably max out the fuel pump at somewhere in the 750 to maybe 800whp range.



Why is it that the 3.8 FPR is good for more hp/flow over the 5 bar? Is it not the other way around?
 
Old Jan 14, 2010 | 03:43 PM
  #50  
BLKMGK's Avatar
Registered User
Joined: Apr 2009
Posts: 2,949
From: Virginia
Rep Power: 575
BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !
Originally Posted by blackbull
I'm looking to do a dual pump set-up on my TT 350Z and face the same problem. My solution....install a warning system that will alert you to a pump failure thru flashing lights & audible warning.
How exactly are you sensing the failure?


As for why lower pressure but larger injectors is better for power production it's simply because as you raise fuel pressure the pump moves less VOLUME. Volume is what you want as this is truly what goes into the cylinder. So, a larger injector and normal volume flow more than high volume on a smaller injector - there's also the issue that some injectors have issues opening under really high pressures if you take it to an extreme.
 
Old Jan 14, 2010 | 04:11 PM
  #51  
nanokpsi's Avatar
Registered User
Joined: Jan 2009
Posts: 93
From: Tx
Rep Power: 26
nanokpsi is a glorious beacon of lightnanokpsi is a glorious beacon of lightnanokpsi is a glorious beacon of lightnanokpsi is a glorious beacon of lightnanokpsi is a glorious beacon of lightnanokpsi is a glorious beacon of light
Originally Posted by BLKMGK
How exactly are you sensing the failure?


As for why lower pressure but larger injectors is better for power production it's simply because as you raise fuel pressure the pump moves less VOLUME. Volume is what you want as this is truly what goes into the cylinder. So, a larger injector and normal volume flow more than high volume on a smaller injector - there's also the issue that some injectors have issues opening under really high pressures if you take it to an extreme.
Correct. Injectors are usually rated at 43.5psi of rail pressure. When you increase thate pressure you are increasing the amount of fuel the injectors flow when they are open. However, with the increased pressure there is more resistance to flow for the pump, lessening it's capabilities.

As far as which one is better at the 650hp level, it is kind of a wash. The lower pressure regulator would be easier on the pump, while the higher pressure one would mean a lower duty cycle for the injectors. I have not seen a significant amount of failure form the stock pump or aftermarket injectors, so in the end it's a wash. I would personally perfer the lower pressure reg, but your tuner might like tuning with the higher pressure unit.
 
Old Jan 14, 2010 | 10:49 PM
  #52  
BLKMGK's Avatar
Registered User
Joined: Apr 2009
Posts: 2,949
From: Virginia
Rep Power: 575
BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !BLKMGK Is a GOD !
Originally Posted by nanokpsi
Correct. Injectors are usually rated at 43.5psi of rail pressure. When you increase thate pressure you are increasing the amount of fuel the injectors flow when they are open. However, with the increased pressure there is more resistance to flow for the pump, lessening it's capabilities.

As far as which one is better at the 650hp level, it is kind of a wash. The lower pressure regulator would be easier on the pump, while the higher pressure one would mean a lower duty cycle for the injectors. I have not seen a significant amount of failure form the stock pump or aftermarket injectors, so in the end it's a wash. I would personally prefer the lower pressure reg, but your tuner might like tuning with the higher pressure unit.
Preaching to the choir - I to prefer larger injectors! In fact I have them. High pressure fuel leaks are awful and higher pressure fuel leaks worse. Never mind that many pumps take a serious dive when high pressure is asked of them as can be seen in this graph with the GTR pump(s). A marginal pump will also drop off more easily and as it goes bad flow will plummet. It's a personal decision but I prefer to keep pressure as close to factory as possible - YMMV. I do recognize that large injectors can make dialing in idle behavior a PITA but with P/H injectors it shouldn't be too bad unless a resistor box is being used to drive them and not proper drivers. Been there, done that.

Oh, it should also be noted that double the pressure != double the fueling capacity of an injector. In fact different manufacturers injectors of the same size might even fuel differently - best to get them tested IMO. It will probably also change responsiveness.

That said I would love to see a good parallel pump setup for these cars that sits in the tank and is as stock as possible. I realize the rails might be an issue etc. too but a parallel setup, assuming the return line is good, ought to support pretty decent power without tearing up too much of the car.
 
Old Jan 15, 2010 | 08:11 AM
  #53  
x50plt's Avatar
Thread Starter
|
Registered User
Joined: Jan 2007
Posts: 276
From: Los Angeles, SFV
Rep Power: 38
x50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to behold
car

Originally Posted by SamboTT
Good luck Greg
thanks Sam, It has been a long road.
 
Old Jan 15, 2010 | 08:17 AM
  #54  
x50plt's Avatar
Thread Starter
|
Registered User
Joined: Jan 2007
Posts: 276
From: Los Angeles, SFV
Rep Power: 38
x50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to beholdx50plt is a splendid one to behold
dual pumps in tank

Evoms has a great in tank dual pump set-up with the -8 or -10 return line and an external regulator. $6500-7000 for the kit

That said I would love to see a good parallel pump setup for these cars that sits in the tank and is as stock as possible. I realize the rails might be an issue etc. too but a parallel setup, assuming the return line is good, ought to support pretty decent power without tearing up too much of the car.[/quote]
 
Old Jan 15, 2010 | 11:28 AM
  #55  
dgreen78's Avatar
Registered User
15 Year Member
Joined: Oct 2006
Posts: 2,040
From: Seattle
Rep Power: 130
dgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond reputedgreen78 has a reputation beyond repute
Originally Posted by x50plt
Evoms has a great in tank dual pump set-up with the -8 or -10 return line and an external regulator. $6500-7000 for the kit

That said I would love to see a good parallel pump setup for these cars that sits in the tank and is as stock as possible. I realize the rails might be an issue etc. too but a parallel setup, assuming the return line is good, ought to support pretty decent power without tearing up too much of the car.
[/quote]

+1.... I think someone needs to come up with a dual in-tank bracket like Titan carries for the Supra. I think one can do it for a lot cheaper than $6k
 

Last edited by dgreen78; Jan 15, 2010 at 11:32 AM.
Old Jan 15, 2010 | 11:32 AM
  #56  
ttboost's Avatar
Registered User
Joined: Jul 2008
Posts: 6,453
From: CT
Rep Power: 439
ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !ttboost Is a GOD !
+1.... I think someone needs to come up with a dual in-tank bracket like Titan carries for the Supra. I think one can do it for a lot cheaper than $6k![/quote]

I built one for my Supra for the cost of an 044 pump and Aeromotive fittings?
 
Old Jan 15, 2010 | 11:50 AM
  #57  
markski@markskituning's Avatar
Basic Sponsor
20 Year Member
Joined: Oct 2004
Posts: 9,730
From: CHICAGO
Rep Power: 604
markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !markski@markskituning Is a GOD !
I know for a fact that a cheap dual series set up with 850 cc siemens genesis injectors will do 850 rwhp using 3.8 bar fpr
 
__________________

2001 996TT 3.6L and stock ECU
9.66
seconds @ 147.76 mph 1/4 mile
click to view
160 mph @ 9.77 seconds in 1/4 mile click to view
50% OFF ON PORSCHE ECU TUNING BLACK FRIDAY SPECIAL




Old Jan 15, 2010 | 12:07 PM
  #58  
SamboTT@ByDesign's Avatar
Former Vendor
Joined: Sep 2003
Posts: 4,901
From: L.A.
Rep Power: 0
SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !SamboTT@ByDesign Is a GOD !
Hey mark, how many lbs is an 850cc? And do you mean the second pump will run is series after the factory?
 
Old Jan 15, 2010 | 12:17 PM
  #59  
Tony@epl's Avatar
Former Vendor
Joined: Apr 2008
Posts: 975
From: CT
Rep Power: 0
Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !
Originally Posted by MARKSKI@911tuning
I know for a fact that a cheap dual series set up with 850 cc siemens genesis injectors will do 850 rwhp using 3.8 bar fpr
Just so you are aware, those injectors are no longer rated at 4 bar operating pressure. I wouldn't recommend running them at anything other then 3 bar.

We have seen multiple failures running them at pressure higher then 3.8, 4, and 5 bar.

The division of Siemens that made those injectors was bought out by continental and quality took a big hit at the same time.

This is the main reason we discontinued the use of this injector.
 
Old Jan 15, 2010 | 12:22 PM
  #60  
Tony@epl's Avatar
Former Vendor
Joined: Apr 2008
Posts: 975
From: CT
Rep Power: 0
Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !Tony@epl Is a GOD !
Originally Posted by SamboTT
Hey mark, how many lbs is an 850cc? And do you mean the second pump will run is series after the factory?
80.9lb
 

Thread Tools
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -6. The time now is 12:46 PM.