996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Another reason why the stock headers just suck...

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Old Dec 14, 2006 | 04:32 PM
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Here is a picture of my header
 
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Old Dec 14, 2006 | 04:33 PM
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now that's a nice hole.
 
Old Dec 14, 2006 | 04:36 PM
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If only people could see how their own arteries & veins look inside....
 
Old Dec 14, 2006 | 04:50 PM
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I want to dig up all the comments and advice on how everyone should
keep their stock headers for anything up to 600 HP...?

I will make a blanket statement, headers (that flow better than stock headers) would help just about any
mod where you are trying to improve flow thru the "air pump"

Wow, Sharkey
that pic is "priceless" (for you!)

thanks,

Marty k
 

Last edited by WOODTSTER; Dec 14, 2006 at 05:05 PM.
Old Dec 14, 2006 | 04:53 PM
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I have a blanket statement, everyone go out and get a set of headers! you need these! badly. the fact headers are soooo choked down. sharky is now taking orders...
 
Old Dec 14, 2006 | 04:55 PM
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Marty, it isn't about just keeping the stock headers...they need to be ported (reamed) and polished. If you do this they are good to 700hp. The length of the stock headers is, to my knowledge, the best out there. You do not want to add length...girth maybe, but not length.
 
Old Dec 14, 2006 | 04:58 PM
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Oak, if you had headers your car would probably never land.

it would fly, fly, fly
 
Old Dec 14, 2006 | 05:00 PM
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Originally Posted by oak
I have a blanket statement, everyone go out and get a set of headers! you need these! badly. the fact headers are soooo choked down. sharky is now taking orders...
Not my hole..
 
Old Dec 14, 2006 | 05:37 PM
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Originally Posted by 996TT_STEVO
Just a thought sharkster, I de-bured my headers, but can these be welded from the outside (outer) so that I can take an extra 1-2mm off again?

Hope you get what I mean!!!
It has been discussed and its general acceptance that the outside welding will make them crack right next to the welding. Kevin says that you can remove up to 90% of the welding.

P.S. Did you port and ceramic coated them or just ported? Did you notice a difference?
 
Old Dec 14, 2006 | 05:43 PM
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Originally Posted by sharkster
And this car has all or 6000miles on it and was/is completely bone stock
Hey Alex, I think the robots were drunk on that Particular production day!!
 
Old Dec 14, 2006 | 05:53 PM
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Originally Posted by fdb996c2
Hate to display my ignorance, but what exactly is done when a header is "ported"? I think I get the polished bit.
Porting means smoothing out all the imperfections (fins) from welding to provide better air flow.
 
Old Dec 14, 2006 | 05:54 PM
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Originally Posted by kiko
It has been discussed and its general acceptance that the outside welding will make them crack right next to the welding. Kevin says that you can remove up to 90% of the welding.

P.S. Did you port and ceramic coated them or just ported? Did you notice a difference?
Hey Fran, No I removed about 50% and polished inner, I dont believe in coating the headers, don't want to go into that to long, lol
 
Old Dec 14, 2006 | 06:06 PM
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Originally Posted by 996TT_STEVO
Hey Fran, No I removed about 50% and polished inner, I dont believe in coating the headers, don't want to go into that to long, lol
Ok. With or Without coating did you feel the difference in spooling or not?
 
Old Dec 14, 2006 | 06:23 PM
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Originally Posted by vincentdds
Porting means smoothing out all the imperfections (fins) from welding to provide better air flow.
thx (message too short)
 
Old Dec 14, 2006 | 06:27 PM
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I can't understand why Porsche would even but a header like that on their flagship 911 (sans the GT2).
If the company can make the rest of the engine - calculations, manufacturing, metal tolerances, etc... Why would they cheap out on the headers?
Encourage aftermarket support??
To detune their engines?? But simply lowering the boost from the factory could do this.

Just confused, because it doesn't seem like a proper set of headers would be hard for them to make.
 

Last edited by WyattH; Dec 14, 2006 at 11:57 PM.


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