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-   -   Upper Control arm bushing removal (https://www.6speedonline.com/forums/panamera/436465-upper-control-arm-bushing-removal.html)

DogWood 12-29-2019 05:00 PM

Upper Control arm bushing removal
 
I'm going to redo the bushings in my car this spring, so I'm making some polyurethane replacements,
I have a couple of upper arms from a friends suspension work where he decided to just replace the upper arms with new updated pieces.

First thing, you'll need to cut the rubber of the inside of the bushing, the upper bushings are hollow for about half the length, cut from the inside of the arm, the outside s thick and has lots of metal
Both sides push out from the inside of the arm.

https://cimg1.ibsrv.net/gimg/www.6sp...58db3f0384.jpg
https://cimg2.ibsrv.net/gimg/www.6sp...6e3af64572.jpg
not much needed, I'm using a 1.5" aluminum tube O/D (1.3" I/D) capped with a piece of 1.5" aluminum round rod that was machined down a bit to slip onto the end.
and a bearing puller
https://cimg3.ibsrv.net/gimg/www.6sp...7f811bf79d.jpg
https://cimg5.ibsrv.net/gimg/www.6sp...f02c7542ff.jpg
https://cimg7.ibsrv.net/gimg/www.6sp...a5121118a8.jpg
Getting started can be a bit tricky as the bushing cover a very large part of the arm, you can just get the fingers on it, helps to hold it closed with one hand while you get it started.
https://cimg8.ibsrv.net/gimg/www.6sp...bd0e45a7b4.jpg
https://cimg0.ibsrv.net/gimg/www.6sp...7bf7ee9207.jpg
Couple of cranks with a wrench and it's out,

skiracer13 12-29-2019 05:51 PM

Nice work, DogWood! I'm sure my car would benefit from a suspension refresh as well. One of these days...

OEkun1 12-29-2019 08:57 PM

Subscribed for goodness! :) . Nice work thus far!

NormalFellow 12-29-2019 09:08 PM

Hey Doug!!! I will be shippibg out tomorrow finally!!! Holidays killed me almost. lol... Great work.... now whats your solution for reinstalling?

DogWood 12-29-2019 09:40 PM


Originally Posted by NormalFellow (Post 4817325)
Hey Doug!!! I will be shippibg out tomorrow finally!!! Holidays killed me almost. lol... Great work.... now whats your solution for reinstalling?

2 piece Polyurethane slip fit. :)

stealthn 12-30-2019 11:05 PM

Poly will squeak FYI unless they are greased and/or have a grease nipple.

Yves 01-03-2020 08:52 AM

Hey - those are my upper control arms, I've been looking for them everywhere !

DogWood 01-03-2020 01:36 PM


Originally Posted by yves (Post 4817903)
hey - those are my upper control arms, i've been looking for them everywhere !

lol :d

DogWood 01-11-2020 08:01 PM

Started working on the replacement bushings, was able to get half of one done :)

https://cimg0.ibsrv.net/gimg/www.6sp...b61b1fb900.jpg

DogWood 02-03-2020 09:10 PM

Grease Grooves
 
3D printed some clamps to hold the poly so it isn't too distorted when in my vice, I then cut the guide hole with an end mill and finally then cut some grease grooves in it

Mazurda 02-04-2020 09:07 AM

Dogwood PM me if you have need for upper or lower OEM arms that I recently replaced, about 50k miles on them

DogWood 02-04-2020 06:49 PM

thanks, I have a lower arm coming from Alex

jzchen 02-07-2020 06:43 AM

As another option I have received/ordered a couple of Siberian Bushings recommended by Alex, but at this point I'm far from having the equipment necessary to make the swap....

This is the company's page on the part. Cheapest price so far from my research is from Amazon. (That's where I ordered a pair). The other side was done with an OE arm at the shop I took it to when they repaired our strut.

https://siberianbushing.com/part/22-06-1711

I have a set of PowerFlex bushings for another car, and albeit a lot more expensive, I do believe they came with a grease packet to use. What grease do you guys recommend for these polyurethane bushings? The Siberian ones did not include it as far as I could tell without opening the plastic packaging.

Thanks!

DogWood 02-07-2020 11:22 AM

the price of the Siberians is hard to beat, I'm just not a fan of the design - which is just like the OEM bushings but poly. (unsupported on one side) and they only make them for the upper arms.

grease wise this is what I've been looking at, these 2 are made for poly bushing
https://smile.amazon.com/dp/B002P8SA...v_ov_lig_dp_it
https://smile.amazon.com/dp/B000MW5S...v_ov_lig_dp_it

jzchen 02-08-2020 07:47 AM


Originally Posted by DogWood (Post 4823213)
the price of the Siberians is hard to beat, I'm just not a fan of the design - which is just like the OEM bushings but poly. (unsupported on one side) and they only make them for the upper arms.

grease wise this is what I've been looking at, these 2 are made for poly bushing
https://smile.amazon.com/dp/B002P8SA...v_ov_lig_dp_it
https://smile.amazon.com/dp/B000MW5S...v_ov_lig_dp_it

Thank you! Those seem like awesome choices.


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