991 Tune Issues / Concerns ... ?

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Old Oct 7, 2014 | 02:35 PM
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Originally Posted by Austin@GIAC
If they raise torque above factory levels, they're extremely detectable.
I just tried sending you an email today about a tune and the email came back to me as undeliverable. Austin@giac.com?
 
Old Oct 7, 2014 | 02:55 PM
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Despite what any company will tell you, a piggyback is a compromise. You start developing piggybacks when you cannot gain access to the code within the ECU. No tuner, given the choice between them, is going to say "Hey, we'd rather develop a piggyback unit." They are cheap to make (given they are largely a box of resistors), quick to develop (as they only falsify a handful of signals to bypass the ECU's own processes) and allow for some sort of "tuning solution" when other options are outside the realm of possibility.
 
Old Oct 7, 2014 | 02:55 PM
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Please take a look at what we are doing and how our module works using this link. Our module ties in to the intake manifold pressure sensor, boost pressure sensors, fuel rail pressure sensor, the ECU (Can bus low and high) and camshaft angle sensor to give you power safely and reliably. We have tested this unit with several cars on the Autobahn at great length, hence our late official notice that we have this unit. As you can imagine, the Autobahn will certainly let you know what is safe tuning and what is not. As a third failsafe, we have tested this with our partners / dealers throughout Europe with nothing but positive feedback. To us, our unit is the safest means by which to program the car without having to remove the ECU.
 
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Old Oct 7, 2014 | 03:46 PM
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Awesome, a great debate on "piggy back" systems As we all know that piggy back systems in the past have been problematic at best so the concern that piggy back systems are substandard would be a concern - with the digital age things have changed dramatically - we have been testing our system for over a year now on a many different brands and models and they have worked flawlessly - they do not interrupt any of the safety features that the factory ECU looks at and if they are set up too aggressive (tuning wise) the ECU will let you know by a couple of different ways - to much to explain there - also they are not effected by factory software updates and are not detectable (we have tested ours to verify) - but the real advantage is that for the most part easily installed and can be bypassed if needed and then removed for when the is sold - we have invested in the actual software so we can actually tune the "box" and make adjustments if and when needed for any circumstance that might come up - in closing there are many ways to skin the cat, but so far we have gained extremely good reliable and repeatable numbers that make this system a very viable and valid way to tune this car and many others - if you look at our numbers that I posted they are actual dyno charts, not smoothed out recreated graphs that have a percentage added back in to show crank numbers - what is at the wheel is at the wheels on our numbers - Level1tec tuning kit "piggy back"$2995.00
 
Old Oct 7, 2014 | 03:51 PM
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Originally Posted by MAXRPM1
Awesome, a great debate on "piggy back" systems As we all know that piggy back systems in the past have been problematic at best so the concern that piggy back systems are substandard would be a concern - with the digital age things have changed dramatically - we have been testing our system for over a year now on a many different brands and models and they have worked flawlessly - they do not interrupt any of the safety features that the factory ECU looks at and if they are set up too aggressive (tuning wise) the ECU will let you know by a couple of different ways - to much to explain there - also they are not effected by factory software updates and are not detectable (we have tested ours to verify) - but the real advantage is that for the most part easily installed and can be bypassed if needed and then removed for when the is sold - we have invested in the actual software so we can actually tune the "box" and make adjustments if and when needed for any circumstance that might come up - in closing there are many ways to skin the cat, but so far we have gained extremely good reliable and repeatable numbers that make this system a very viable and valid way to tune this car and many others - if you look at our numbers that I posted they are actual dyno charts, not smoothed out recreated graphs that have a percentage added back in to show crank numbers - what is at the wheel is at the wheels on our numbers - Level1tec tuning kit "piggy back"$2995.00
I'm interested in this if you don't mind explaining.
 
Old Oct 7, 2014 | 10:49 PM
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Originally Posted by Emmanuele Design
I'm interested in this if you don't mind explaining.

So let me chime in real quick. I have been working with piggybacks for over 6 years and re-flashes for about 12 or more.

first off piggybacks have always from day one been looked at as bad (this is because the first ones were just resistors and diodes which can cause major issues with long term heat and other under hood issues (electrical connectors and pins), but they have been around longer than any re-flash and if they are properly tuned and designed can actually work just as well or even better than any re-flash. Reasons are listed below:

1) They work with vehicles voltages (usually 0-5v) without hindering reliability ( they change voltage increments in small stages and any over voltage condition the check engine light comes on or the vehicle goes into an ECU default mode (safe mode)).. with an ECU re-flash it is very easy to go over stock voltages and hinder the overall reliability of an application without any fail safe mode or default mode activating if a tuner does not understand what they are doing. (this is why you see re-flash companies re-calling or changing flashes constantly)
2) They are 100% undetectable from a factory stand point ( once unplugged a manufacture has no way of determining where the increase of parameters came from (where a re-flash always leaves a code or "trail" that something has been changed, even gives the date it was changed or re-flashed)
3) Any fuel used (might it be 100% octane or pure propane) can be adjusted for on a different map-set (map-set is stored in the piggy-back ECU which can be switched with an external device or automatically while driving). Re-flash must be powered off and then powered on (key cycle) to accommodate for the change in fuel.
4) Can accommodate for added features (like supercharger, turbo, and NOS or water injection). Remember all you are working with is voltages so all added features use voltages. All you need to do is tell the piggyback computer what voltage to see and at what rpm and adjust accordingly.

Now a little about MAXRPM and Level1tecs piggyback:

1)It is the only piggyback in the world that has an auto-calibrate feature (as you drive or use the device it accommodates for your habits and conditions just like the adaptive parameters on a stock engine control module)
2) It can store up to 7 different calibrations on one ECU box
3) It has watertight connectors and a high temp circuit board that will not fail
4) Can be custom tuned and adjusted via Level1tec
5) DOES NOT POWER ON UNTIL APPLICATION IS DRIVEN because of the micro-processor used instead of the normal diodes and resistors like other piggybacks ( piggybacks in the past power up off 12v or battery and ignition voltage immediately on key on , these piggybacks don't activate until actually driven which gives them the extra edge in reliability and being untraceable from a manufacturer.

I hope this helps and if you have any other questions I will be more than happy to answer them
 

Last edited by aaronmax; Oct 8, 2014 at 09:54 AM.
Old Oct 8, 2014 | 07:50 AM
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Aaron, how would one switch between the different maps? can you do speed density tuning?
What kind of potential is left in the car from a durability standpoint? don't need any bendy rods or pooed out pdk lol!!
 
Old Oct 8, 2014 | 12:16 PM
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How could you "tell" the car's PDK and rest of the system weren't happy with the extreme amount of power?
 
Old Oct 8, 2014 | 03:17 PM
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Originally Posted by aaronmax
So let me chime in real quick. I have been working with piggybacks for over 6 years and re-flashes for about 12 or more.

first off piggybacks have always from day one been looked at as bad (this is because the first ones were just resistors and diodes which can cause major issues with long term heat and other under hood issues (electrical connectors and pins), but they have been around longer than any re-flash and if they are properly tuned and designed can actually work just as well or even better than any re-flash. Reasons are listed below:

1) They work with vehicles voltages (usually 0-5v) without hindering reliability ( they change voltage increments in small stages and any over voltage condition the check engine light comes on or the vehicle goes into an ECU default mode (safe mode)).. with an ECU re-flash it is very easy to go over stock voltages and hinder the overall reliability of an application without any fail safe mode or default mode activating if a tuner does not understand what they are doing. (this is why you see re-flash companies re-calling or changing flashes constantly)
They work with voltages because they're interrupting factory sensors (MAP, IAT, rail pressure, etc.). I don't see how this is considered a benefit, as the sensor has its own voltage operating range. You're going into limp mode because you are literally blinding the factory sensors, and luckily they sensed something was wrong before the engine went knock knock. ECU tunes don't go into limp mode (under healthy operation) because they are properly scaled to real values within their voltage range. I haven't seen companies "re-calling" flashes so I am not sure where this comes from.
2) They are 100% undetectable from a factory stand point ( once unplugged a manufacture has no way of determining where the increase of parameters came from (where a re-flash always leaves a code or "trail" that something has been changed, even gives the date it was changed or re-flashed)
Assuming you are saying the product will get around a sum-actual scan, this means that the ECU literally never sees these increased parameters. Because sensors receive false signals to make power, the ECU thinks it is still operating on stock parameters. At this point, you are relying on the piggyback to be its own failsafe because the ECU is operating blindly.
3) Any fuel used (might it be 100% octane or pure propane) can be adjusted for on a different map-set (map-set is stored in the piggy-back ECU which can be switched with an external device or automatically while driving). Re-flash must be powered off and then powered on (key cycle) to accommodate for the change in fuel.
No it does not. If we're using GIAC as an example, multiple files are stored IN THE ECU. There is no external flasher, and switching is done in a second, with the vehicle running. Further, unless you are using CPS offsetting (a proven problematic way to adjust timing), you can't adjust timing with a piggyback unit. So you are certainly going to be limited in what fuels you can use when compared to an ECU flash.
4) Can accommodate for added features (like supercharger, turbo, and NOS or water injection). Remember all you are working with is voltages so all added features use voltages. All you need to do is tell the piggyback computer what voltage to see and at what rpm and adjust accordingly.
Yes, but again you are limited. Unless you are using CPS offsetting, you are going to use a boost additive value. This is hardly a custom tune for your power adder, as you are so limited in what you can "change". Using a voltage input to control Nos, methanol injection, etc. is pretty much the most basic controller you can use short of an activation button.
See above.
 
Old Oct 8, 2014 | 04:05 PM
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Originally Posted by AJag
6k miles w/ the GIAC, no issues at all. It's great.
Great to hear. GIAC is still in the lead for my first choice tune. However, I'm going to give it some time to get more "real world" feedback.
 
Old Oct 8, 2014 | 04:28 PM
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There is always more than one way to skin a cat :-), which is the beautiful thing about tuning and technology today. Aaron McEvoy our engineer has shown us this. We use all platforms available, which sometimes requires us to use a reflash or use a piggyback. No matter what you use each one has its own benefits. When a re-flash is unavailable or will not work on an application (which we have seen a few times) then there is almost always the piggyback option. Also you have to remember that ProEFI and AEM Infinity are some of the most advance piggyback systems on the market and have features that no re-flash can even do just because the stock ECU has its limits.
 
Old Oct 9, 2014 | 08:05 AM
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I'm not an engineer by any means, but I work with (and know) quite a few really really smart ones. And every time I mention the words "piggy back" all I get is cringes and rolled eyes.

To be honest, I don't think you need to be really technically inclined to understand why piggy-backs are not a good idea, either. With a piggy-back you're not actually re-writing any of the actual software in the ECU, you're simply altering sensor inputs that the ECU reads to determine boost, timing, etc. Key words from that sentence..."altering sensor inputs". Sound like a good idea?

The reality is that your factory Porsche ECU is extremely smart and VERY good at protecting itself and the car. So eventually, after the ECU starts to realize it's receiving altered signals, it will adapt and begin to change it's operating parameters to compensate. What does that mean in layman's terms? It means that eventually the ECU will detect the piggy-back and re-adjust itself back normal operating....i.e. factory performance levels in this case. Remember, the factory performance programming will still be at the heart of the ECU, so it will only deviate from that for so long. We have seen it happen many time.

Right now GIAC is the only company that can OBDII flash the 991 Turbo/S. Heck, they're just about the only company that can TRULY flash any Porsche car since 2012 if you really think about it (that should tell you something). GIAC is truly a unique company in the sense that they not only know an incredible amount about how to achieve higher levels of performance from Porsche cars, but they also employ a team of engineers who develop all of the proprietary software which is use to gain FULL access to the ECU and install their performance software. They are the only company that develops all of this technology in-house. This is the reason we trust GIAC, and only GIAC, with not only our customers' cars, but with our own. We currently have two development cars (a Turbo and Turbo-S) on which we are testing and developing higher stages of software. Both cars have seen dozens of dyno runs, and countless hours of road "testing" (wink wink)...and neither one has ever skipped a beat. I honestly can not say enough good things about the team at GIAC and their software.
 
Old Oct 9, 2014 | 08:13 AM
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Originally Posted by Emmanuele Design
See above.
I think you might not be understanding how closed loop control systems work. The piggy back acts as another control, it's changes to the inputs also modify the closed loop behavior which modifies the transfer function. There is no reason a piggy back can't work as well as a flash if the designers are able to effectively map the response of the system without the piggy back in place.
 
Old Oct 9, 2014 | 08:16 AM
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Old Oct 9, 2014 | 08:25 AM
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Originally Posted by Tom@Champion
I'm not an engineer by any means, but I work with (and know) quite a few really really smart ones. And every time I mention the words "piggy back" all I get is cringes and rolled eyes.

To be honest, I don't think you need to be really technically inclined to understand why piggy-backs are not a good idea, either. With a piggy-back you're not actually re-writing any of the actual software in the ECU, you're simply altering sensor inputs that the ECU reads to determine boost, timing, etc. Key words from that sentence..."altering sensor inputs". Sound like a good idea?

The reality is that your factory Porsche ECU is extremely smart and VERY good at protecting itself and the car. So eventually, after the ECU starts to realize it's receiving altered signals, it will adapt and begin to change it's operating parameters to compensate. What does that mean in layman's terms? It means that eventually the ECU will detect the piggy-back and re-adjust itself back normal operating....i.e. factory performance levels in this case. Remember, the factory performance programming will still be at the heart of the ECU, so it will only deviate from that for so long. We have seen it happen many time.

Right now GIAC is the only company that can OBDII flash the 991 Turbo/S. Heck, they're just about the only company that can TRULY flash any Porsche car since 2012 if you really think about it (that should tell you something). GIAC is truly a unique company in the sense that they not only know an incredible amount about how to achieve higher levels of performance from Porsche cars, but they also employ a team of engineers who develop all of the proprietary software which is use to gain FULL access to the ECU and install their performance software. They are the only company that develops all of this technology in-house. This is the reason we trust GIAC, and only GIAC, with not only our customers' cars, but with our own. We currently have two development cars (a Turbo and Turbo-S) on which we are testing and developing higher stages of software. Both cars have seen dozens of dyno runs, and countless hours of road "testing" (wink wink)...and neither one has ever skipped a beat. I honestly can not say enough good things about the team at GIAC and their software.
Well I am a multi-degreed engineer (BSEE, MSEE in signals and systems) with experience in the area of interest. I designed closed loop control systems using both digital and analog components so both sampled and continuous systems. The car is simply a sampled data control system, it used to be analog a long time ago. The ECU implements a transfer function for control of the car which produces the dyno charts that people love to reference. The dyno is the output, the ECU implements a set of controls that result in that output given the inputs sensed and delivered to it as data.

Any modification of the tables in the ECU is a modification to the transfer function implemented by the ECU and is tantamount to a modification of a combination of signals at the sensors. The tuners that modify tables still have to understand the response of the system to the inputs and modify the ECU transfer function accordingly by changing the table values, they certainly cannot modify the software and hence, they aren't really doing anything more than a good piggyback would do.

Modifying the inputs is the same as modifying the response to the inputs by the control in the ECU. A good control engineer could change the dyno response either way.
 


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