996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.
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catastrophic engine carnage...

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Old Mar 11, 2009 | 08:59 PM
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Thanks for posting this. I think I will be satisfied with just the ECU flash that I have, rather than going for larger turbos.
 

Last edited by landjet; Mar 12, 2009 at 05:30 AM.
Old Mar 11, 2009 | 09:34 PM
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Do you have any pics of the piston tops. I'd like to see if there is any signs of detonation.
 
Old Mar 11, 2009 | 09:42 PM
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Expensive lesson to ALWAYS have a true boost gauge and learn how to work the electronics before going out for WOT pulls...
 
Old Mar 11, 2009 | 10:03 PM
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That's definitely some carnage, I'd be curious to see if the rods where damaged on one of the first few pulls, and the additional pulls there after cause them to finally let loose. I would also be curious to see how much boost the engine saw on 91 octane as well. If the boost controller was properly hooked up, turning the unit off should have run the car off the wastegates spring pressure.

When installing a EBC you do remove some of the safety features in the ECU, however most units (like the Profec B in question) have safety features to reduce boost if a preset target is hit, the boost pull-back is also configurable. It takes a few moments to setup, but anytime you are increasing boost to any engine or testing performance modifications additional precautions must be taken and it's always good to double check everything before going full pull. At this point none of this helps and it was an expensive lesson, one that many of us speed junkies have experienced or will experiance, but as with any catastrophic failure, it's always good to get to the bottom of it and get back to enjoying the open road once again.
 
Old Mar 12, 2009 | 12:35 AM
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geez...what a mess. It saddens me to see that...
 
Old Mar 12, 2009 | 01:55 AM
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Expensive lesson indeed... On the bright side, you'll end up with a stronger motor when you rebuild it. Just make sure it's properly built and tuned when you go WOT.
 
Old Mar 12, 2009 | 08:47 AM
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Damn.. That motor got bamboozled...

Glad to see you are back up and running though!
 
Old Mar 12, 2009 | 08:54 AM
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Originally Posted by Powell
Damn.. That motor got bamboozled...

Glad to see you are back up and running though!
#4 bamboozle. Yes, I'm counting.
 
Old Mar 12, 2009 | 09:04 AM
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Originally Posted by cjv
Do you have any pics of the piston tops. I'd like to see if there is any signs of detonation.
There's one of the combustion chamber.... The are only lasted 5 pulls, its unlikely the pistons would have been pitted.
 
Old Mar 12, 2009 | 10:40 AM
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Wow that looks like a ton of damage!
 
Old Mar 12, 2009 | 11:31 AM
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Originally Posted by BlackHorseTurbo
#4 bamboozle. Yes, I'm counting.
+1
 
Old Mar 12, 2009 | 11:49 AM
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I bought Ricks boost controller from him and the peak boost still stored in the controller when i bought it was 1.4bar. Not sure if that answers your question Wes.
 
Old Mar 12, 2009 | 01:43 PM
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Originally Posted by bmoores
I bought Ricks boost controller from him and the peak boost still stored in the controller when i bought it was 1.4bar. Not sure if that answers your question Wes.
I couldn't get the unit to set down to 1.1 bar. So I turned the unit off before I drove the car. The unit as Wes points out should have then worked off the waste gates which are 1.0 bar units. So... no it doesn't answer any of my questions... accept for the fact I'll never use one of these units EVER again! It's like playing Russian Roulette!
 

Last edited by RickEager; Mar 12, 2009 at 01:51 PM.
Old Mar 12, 2009 | 01:49 PM
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FWIW with the boost controller off, but the lines improperly ran to the wastegates (due to a kink, or even the wrong port on the boost controller) the wastegates will never open. My problem with my car the whole time was the wastegate line was messed up so it was making 22psi even on pump gas. Luckly I have an extra fuel pump and 60lb injectors. Even then I did it once and never did it again.

On 24/18G's at 1.4bar with just a 5bar you are def. bound to blow up. The lack of fuel that could not be provided was what ended the life of the motor. Even a fuel like C16 would not have helped when the car goes that lean.

As I said before. I am sorry to see this happen, but you are back on the road and that's all that matters!
 
Old Mar 12, 2009 | 01:58 PM
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Originally Posted by Powell
FWIW with the boost controller off, but the lines improperly ran to the wastegates (due to a kink, or even the wrong port on the boost controller) the wastegates will never open. My problem with my car the whole time was the wastegate line was messed up so it was making 22psi even on pump gas. Luckly I have an extra fuel pump and 60lb injectors. Even then I did it once and never did it again.

On 24/18G's at 1.4bar with just a 5bar you are def. bound to blow up. The lack of fuel that could not be provided was what ended the life of the motor. Even a fuel like C16 would not have helped when the car goes that lean.

As I said before. I am sorry to see this happen, but you are back on the road and that's all that matters!
It wasnt your wastegate line that was messed up it was where we tapped in to the vacuumline. We used the stock boost controller vacuumline insted of tapping the intake piping and that was are problem.
Matt
 


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