996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Straight pipes may be hurting my performance!

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Old 11-24-2009, 07:38 AM
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Straight pipes may be hurting my performance!

I'm wondering if my 24/18's spool time has been adversely affected by removing my cats. After reviewing my data from this weekend, it shows a drastic reduction in spool time. I'm thinking that my miltek exhaust With 200 cell cats performed better than the straight pipes. I plan to go back to the track in a couple weeks to test the miltek.
 
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Old 11-24-2009, 07:53 AM
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Originally Posted by VividRacingTX
I'm wondering if my 24/18's spool time has been adversely affected by removing my cats. After reviewing my data from this weekend, it shows a drastic reduction in spool time. I'm thinking that my miltek exhaust With 200 cell cats performed better than the straight pipes. I plan to go back to the track in a couple weeks to test the miltek.

It does seem your TCU upgrade got you a step backwards. It seems that most people notice an improvement in "spool time" with less back pressure, ie: going to straight pipes. Go back in time, did you notice a difference when you made this one and only change, going to straight pipes? Did you forget to tell us you were running straight C16 too? These were also straight pipes with hollowed out cats now?
I stilll think you need to put your exhaust back on , run the C16 out, and go run pump with your mufflers and see what the result is, before you do ANYTHING else.
 
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Old 11-24-2009, 07:56 AM
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^^ What he said.
 
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Old 11-24-2009, 08:28 AM
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how are the shift points adjsuted can you do it yourself or have to reflash it?
 
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Old 11-24-2009, 09:07 AM
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I can shift anywhere before 7k.
 
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Old 11-24-2009, 09:11 AM
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go back to stock shift points to start with if you did both mods at same time.

then do some runs then change shift points

make sure your using the same fuel as before and no boost leaks
 
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Old 11-24-2009, 09:39 AM
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I'm going with a Milltek system soon. I want to go cat-less but will wait to see the outcome of this.
 
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Old 11-24-2009, 11:36 AM
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You might be chasing wrong end here. Cat should not help to spool faster. Less back pressure after turbo helps spool time. (if it does not create turbulent ans restrict flow somehow. But this is straight pipe. So no issue here.) GL to find out what wrong.
Originally Posted by VividRacingTX
I'm wondering if my 24/18's spool time has been adversely affected by removing my cats. After reviewing my data from this weekend, it shows a drastic reduction in spool time. I'm thinking that my miltek exhaust With 200 cell cats performed better than the straight pipes. I plan to go back to the track in a couple weeks to test the miltek.
 
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Old 11-24-2009, 11:55 AM
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Originally Posted by aroonkl
You might be chasing wrong end here. Cat should not help to spool faster. Less back pressure after turbo helps spool time. (if it does not create turbulent ans restrict flow somehow. But this is straight pipe. So no issue here.) GL to find out what wrong.
As I haven't done it...help me here. When you hollow out your cats, does it leave a smooth tubular path? or is it a cavernous place with lips and edges for exhaust to get stuck on and become turbulant, and impeding flow?
 
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Old 11-24-2009, 01:14 PM
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I might agree, my car felt a little laggier after straight pipes. CERTAINLY lost a few ponies and low end torque in there too. I think a cross design exhaust (like marski's) would be perfect for free flow, but enough back pressure. My recently sold PSI exhaust made great power.

Some back pressure is good.
 
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Old 11-24-2009, 03:41 PM
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What is back pressure? I've always heard about back pressure, and heard it's good for low end torque, but what is it?
 
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Old 11-24-2009, 04:37 PM
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Originally Posted by TXGold
What is back pressure? I've always heard about back pressure, and heard it's good for low end torque, but what is it?
Copied and pasted from another forum...

There is a common misconception that engines need backpressure in order to run properly, generate low end torque, etc. That is simply untrue. Backpressure is a bad thing. Always. Take a look at a top fuel dragster...how much backpressure do you think those zoomie headers make? Very little, and those engines produce 6500 hp.

So, what is backpressure? Any fluid flowing through a pipe experiences drag on the walls of the pipe. This depends on a number of factors, including the diameter of the pipe, the smoothness of the inside of the pipe, the viscosity of the fluid, and the velocity of the fluid. This drag results in a pressure drop through the pipe. In order for the fluid to flow at all, the pressure on one end of the pipe must be higher than at the other. In an exhaust system, that pressure drop is what we refer to as backpressure. It's pretty obvious that the engine has to produce this pressure differential, so the less power it has to spend making pressure to push the exhaust out, the more power it can send to the wheels.

Given that exhaust pipes are pretty smooth, and that we can't change the viscosity (thickness) of the waste gas being forced through the pipes, we are left with basically 2 parameters we can have any control over: The pipe diameter and the gas velocity.

Unfortunately, the pipe diameter controls the gas velocity since the volume of gas is prescribed by the engine So, we really only have one thing we can change. So, bigger pipes allow less pressure drop for a given volume of gas because the velocity is lower. The pressure drop (backpressure increase) is proportional the gas velocity squared, so if I double the gas velocity (by reducing the cross sectional area of the exhaust pipe by half) then I quadruple the pressure drop.

Well, there's an easy solution for that: Just make the exhaust pipe bigger. Bigger pipe, lower gas velocity, less pressure drop, so less backpressure. Wow, that was easy. After all, this is the way it's done for basically any type of commercial plumbing system. Need less pressure drop on a chilled water pipe or a natural gas line? Just make the pipe bigger.

But wait, there's a problem....Having a huge exhaust pipe has killed my low end torque!!! What's different? Oh, there's no backpressure!! Therefore backpressure makes torque!

Wrong.

An exhaust system is different than just about any other plumbing situation. How? Because the flow is pulsed, and this turns out to be a big deal. Every time a pulse of exhaust gas runs through the pipe, a strange thing happens: it as it passes, it has a little area of vacuum behind it. Just like a Nascar stocker running around the track, the pulse generates a little bit of a vacuum behind it. In NASCAR, a driver can take advantage of another driver's vacuum by getting right behind him and driving in it. The wind resistance is drastically reduced. This is called drafting.

Well, how big the vacuum behind each pules is depends on the gas velocity. The higher the velocity, the bigger the vacuum the pulse has behind it.

Now, this means that I can "draft" the next pulse, just like in NASCAR. In NASCAR, it's called drafting, in an exhaust system, it's called scavenging. You've probably seen this term used when talking about headers, but the same concept applies in the pipe.

I get the maximum scavenging effect if the gas velocity is high, so the pipe needs to be small. By maximizing the scavenging effect, I help to pull pulses out of the combustion chamber, which means the engine doesn't have to work as hard to do that.

This has the most effect when there's a bunch of time between pulses...in other words, at low rpm. As the revs rise, the pulsed flow becomes more and more like constant flow, and the scavenging effect is diminished.

So, at low rpm I need a small pipe to maximize scavenging, and at high rpm I need a big pipe to minimize pressure drop. My exhaust pipe can only be one size, so it's a compromise. For a given engine, one pipe diameter will make the most overall power (i.e., have the largest area under the curve on a dyno chart).

So, the loss of torque has nothing to do with backpressure, and everything to do with gas velocity. So you need exhaust components that are not restricive (manifolds/headers, mufflers) and that are sized correctly for your application.

To further dispel the "backpressure is necessary" theory, try this if you want. If you have access to a vehicle with open headers, make a block off plate that will bolt to the collector. This plate should have only a 1" hole in it for the exhaust to flow through. That will give you PLENTY of backpressure, and zero scavenging. Then you can report back on how much low end power it has.

The one exception to sizing an exhaust is for turbo cars. Since the turbo is in the exaust stream, the gas flow spinning the impeller tends to come out of the turbo with the pulses greatly diminished. In this case, you can get away with running a larger pipe than on an equivalent HP N/A engine because you can't take as much advantage of the scavenging effect.
 

Last edited by DJ'sZ; 11-24-2009 at 04:53 PM.
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Old 11-24-2009, 04:49 PM
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Well written from whoever it came from.
 
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Old 11-24-2009, 05:53 PM
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Originally Posted by DJ'sZ
Copied and pasted from another forum...

There is a common misconception that engines need backpressure in order to run properly, generate low end torque, etc. That is simply untrue. Backpressure is a bad thing. Always. Take a look at a top fuel dragster...how much backpressure do you think those zoomie headers make? Very little, and those engines produce 6500 hp.

So, what is backpressure? Any fluid flowing through a pipe experiences drag on the walls of the pipe. This depends on a number of factors, including the diameter of the pipe, the smoothness of the inside of the pipe, the viscosity of the fluid, and the velocity of the fluid. This drag results in a pressure drop through the pipe. In order for the fluid to flow at all, the pressure on one end of the pipe must be higher than at the other. In an exhaust system, that pressure drop is what we refer to as backpressure. It's pretty obvious that the engine has to produce this pressure differential, so the less power it has to spend making pressure to push the exhaust out, the more power it can send to the wheels.

Given that exhaust pipes are pretty smooth, and that we can't change the viscosity (thickness) of the waste gas being forced through the pipes, we are left with basically 2 parameters we can have any control over: The pipe diameter and the gas velocity.

Unfortunately, the pipe diameter controls the gas velocity since the volume of gas is prescribed by the engine So, we really only have one thing we can change. So, bigger pipes allow less pressure drop for a given volume of gas because the velocity is lower. The pressure drop (backpressure increase) is proportional the gas velocity squared, so if I double the gas velocity (by reducing the cross sectional area of the exhaust pipe by half) then I quadruple the pressure drop.

Well, there's an easy solution for that: Just make the exhaust pipe bigger. Bigger pipe, lower gas velocity, less pressure drop, so less backpressure. Wow, that was easy. After all, this is the way it's done for basically any type of commercial plumbing system. Need less pressure drop on a chilled water pipe or a natural gas line? Just make the pipe bigger.

But wait, there's a problem....Having a huge exhaust pipe has killed my low end torque!!! What's different? Oh, there's no backpressure!! Therefore backpressure makes torque!

Wrong.

An exhaust system is different than just about any other plumbing situation. How? Because the flow is pulsed, and this turns out to be a big deal. Every time a pulse of exhaust gas runs through the pipe, a strange thing happens: it as it passes, it has a little area of vacuum behind it. Just like a Nascar stocker running around the track, the pulse generates a little bit of a vacuum behind it. In NASCAR, a driver can take advantage of another driver's vacuum by getting right behind him and driving in it. The wind resistance is drastically reduced. This is called drafting.

Well, how big the vacuum behind each pules is depends on the gas velocity. The higher the velocity, the bigger the vacuum the pulse has behind it.

Now, this means that I can "draft" the next pulse, just like in NASCAR. In NASCAR, it's called drafting, in an exhaust system, it's called scavenging. You've probably seen this term used when talking about headers, but the same concept applies in the pipe.

I get the maximum scavenging effect if the gas velocity is high, so the pipe needs to be small. By maximizing the scavenging effect, I help to pull pulses out of the combustion chamber, which means the engine doesn't have to work as hard to do that.

This has the most effect when there's a bunch of time between pulses...in other words, at low rpm. As the revs rise, the pulsed flow becomes more and more like constant flow, and the scavenging effect is diminished.

So, at low rpm I need a small pipe to maximize scavenging, and at high rpm I need a big pipe to minimize pressure drop. My exhaust pipe can only be one size, so it's a compromise. For a given engine, one pipe diameter will make the most overall power (i.e., have the largest area under the curve on a dyno chart).

So, the loss of torque has nothing to do with backpressure, and everything to do with gas velocity. So you need exhaust components that are not restricive (manifolds/headers, mufflers) and that are sized correctly for your application.

To further dispel the "backpressure is necessary" theory, try this if you want. If you have access to a vehicle with open headers, make a block off plate that will bolt to the collector. This plate should have only a 1" hole in it for the exhaust to flow through. That will give you PLENTY of backpressure, and zero scavenging. Then you can report back on how much low end power it has.

The one exception to sizing an exhaust is for turbo cars. Since the turbo is in the exaust stream, the gas flow spinning the impeller tends to come out of the turbo with the pulses greatly diminished. In this case, you can get away with running a larger pipe than on an equivalent HP N/A engine because you can't take as much advantage of the scavenging effect.
1

You might do a study regarding harmonic distortion as it relates (and how it occurs) to an exhaust system and valve train. A Graham Bell explains this better than most in one of his books.
 

Last edited by cjv; 11-24-2009 at 06:47 PM.
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Old 11-24-2009, 07:17 PM
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How then do you explain the loss of torque on a 996 TT when you put straight pipes on it, it's very real, that's for sure. Why it's real I have no idea.
 


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