Just Refinished My Headlight
 

As I'm sure some of you are starting to discover, the UV coating on our headlights is starting to age. Interestingly, one of my headlights looks like new, but the driver side headlight was starting to show its age.

Let me start by saying, DO NOT do this if your headlight is in good shape. You will be sanding off the factory UV coating which is very thick and durable. After you have removed this coating, you will have to "maintain" your headlights. You will need to polish them up every once in a while and apply an aftermarket UV coating.

Mine was on its way out and the black housings made all the imperfections more visible, so it was time.

Here's a shot before I started.
https://www.6speedonline.com/forums/...ine=1401252625

Here's a shot of some pitting in the lower corner of my headlight.
https://www.6speedonline.com/forums/...ine=1401252625

Here, you can see the cracking and yellowing near the top of the headlight.
[IMG]https://www.6speedonline.com/forums/...ine=1401252625[/IMG]

My car was originally from Arizona, so this may have contributed to the damage.

Let me start by saying, do not use the product below. This kit starts with 1,000 grit sandpaper that uses a hand applicator and that's not nearly enough to cut through the factory coating.

DON'T USE THIS
https://www.6speedonline.com/forums/...ine=1401252625

Make sure to use the product below. It starts with 500 grit sandpaper and an applicator that uses a home drill.

USE THIS
https://www.6speedonline.com/forums/...ine=1401252625

When you start sanding, make sure to continue until you have an even frosted finish. It took me four sanding disks before mine was ready. The kit come with six 500 grit disks, so you may want to buy two kits if you're doing both headlights.

Here's the point where you ask yourself "what have I done?", but don't worry, it will all work out. :)

https://www.6speedonline.com/forums/...ine=1401252625


You will follow the instructions and follow up the 500 grit with 800 grit and then 3,000 grit. Finally you will use the buffing compound and your nice clear headlight will return.

https://www.6speedonline.com/forums/...ine=1401252625

It's hard to get a good shot with the glare and reflection, but here's a shot of the cracked/yellowing area.

https://www.6speedonline.com/forums/...ine=1401252625

After your complete, you will need to apply a UV coating. This is not included in the kit, but they do give you the name/number for the proper UV coating in the directions.

Hopefully this will give everyone hope and the confidence to know they can do it themselves. I purchased the kit a Advance Autoparts for approximately $25, with a $10 rebate.

Good luck,
Steve

Bookmarked! Nice write up Steve!

Please post a picture of the front of your car when you are finished.

Helpful tips, thank you and good job.

Too bad high end cars don't use glass lenses any more. My '64 Jaguar comes to mind, also early Porsche's had glass over the reflectors.

Nice job. I need to do the same

Nicely done. Did you do the black housings or did you buy them that way? Thanks

Well done! I did a similar job on my 2003 E39 with a lot more damage to the light housings, they came up almost like new.

Thanks guys.

I sent my headlight out to get the housings painted. The company didn't realize the paint would out gas and cause the lens to look foggy. I ended up removing the lenses and cleaning the inside if the lenses myself.

I'll try to get a front end picture up tomorrow.

Later, Steve

thanks for the share bro my headlights are foggy as hell.

Great write-up and great kit. I used it on a friends Benz and it did wonders. My Turbo's driver side light is fine, the passenger is going bad--guess what I'll be doing soon....

Sorry it took so long.

https://www.6speedonline.com/forums/...ine=1401850542

Looks good.

Steve - Great write up but I've got a question about this statement - Are you saying you removed the lenses from the rest of the assembly? How'd you do that? How'd you seal them back? My lens discoloration appears to be on the inside, so I'd like to try cleaning inside before I "ruin" the outside.

If you have discoloration, than it's on the outside.

The fogging I had on the inside is because the lens was removed so the housing inside could be painted black.

Later, Steve

I bought the 3M product, used it, and love my new headlights. Mine were really bad - far worse than the ones in this post. The first grit in the 3M product is 500. I worked and worked and worked with those pads until all 6 (or were there 8?) clogged up and most of my cloudiness was still there. So I cut a piece of my 220 grit woodworking sandpaper and went back to work. Finally, I started seeing the cloudiness disappear. When I got an even finish everywhere, I switched to some 600 grit paper I had (in place of the used up 500), then continued with the 3M process. Everything went perfectly after that. Now it's just a matter of seeing how often I'll have to reapply the UV protectant. Thanks to Steve for a great recommendation.