996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

coolent pipe bonding

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Old Feb 16, 2014 | 11:05 AM
  #16  
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Either method is similar for time.
 
Old Feb 16, 2014 | 04:24 PM
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Originally Posted by 32krazy!
so you spent countless time cleaning each fitting, mixing the jb weld applying it liberally all over inside and out. let it dry for a complete day then spent more time cleaning the inside of each fitting to ensure the passage isn't blocked and now will drill and pin each fitting to ensure you can race.

seems like the 2 hrs my shop spent welding the fittings was money well spent!
I would think your shop spent the time cleaning them too otherwise your gonna start getting pinhole leaks where the weld did not adhere.I have mine welded but this method does work (and last).I have seen heavy machinery fittings repaired this way and have lasted a long time running 24hrs 7 days.
 
Old Feb 16, 2014 | 06:12 PM
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I am doing the other ones tonight
 
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Old Feb 16, 2014 | 06:21 PM
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I am doing the other ones tonight
 
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Old Feb 16, 2014 | 06:25 PM
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More pictures
 
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Old Feb 16, 2014 | 06:35 PM
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One of these came out with a twist the others needed heating with a propane torch. The insides were very smooth. Not good do bonding.
 
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Old Feb 16, 2014 | 08:39 PM
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Very nice DIY OP. Having these welded are on my todo list, but if I am up for it, I might go this route.
 
Old Feb 16, 2014 | 09:41 PM
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Originally Posted by joetwint
I would think your shop spent the time cleaning them too otherwise your gonna start getting pinhole leaks where the weld did not adhere.I have mine welded but this method does work (and last).I have seen heavy machinery fittings repaired this way and have lasted a long time running 24hrs 7 days.
hit all the fittings with a hot propane torch and they came right out. buffed them with a wire brush on a drill and welded them up.

i could see doing this method if a single fitting came out but if the motor is already out the work doesn't justify the time when wedding is a much better way to go, but just my .02
 
Old Feb 16, 2014 | 09:57 PM
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If welding, is there a need to pull the fittings out at all?
 
Old Feb 17, 2014 | 06:54 AM
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Originally Posted by 32krazy!
hit all the fittings with a hot propane torch and they came right out. buffed them with a wire brush on a drill and welded them up.

i could see doing this method if a single fitting came out but if the motor is already out the work doesn't justify the time when wedding is a much better way to go, but just my .02
I agree.
 
Old Feb 17, 2014 | 08:10 AM
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Originally Posted by TeCKis300
If welding, is there a need to pull the fittings out at all?

Yes. As Joe said, if you do not clean all the glue out it will burn and contaminate the weld and cause porosity in the weld.
 
Old Feb 17, 2014 | 08:16 AM
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Originally Posted by pat
One of these came out with a twist the others needed heating with a propane torch. The insides were very smooth. Not good do bonding.


The most common one is the one behind the alternator. Item in your 1st pic. Why? That 3/4 90 degree fitting bypasses the radiators and goes to the heater core, it sees high temps then the rest of the glued fitting
 
Old Feb 17, 2014 | 09:39 AM
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The elbow went last year and the year before on my other car. Both times I was autocrossing. With the same club.( the corvette club. At least I had ftd.) When the other one went I was at ginger man track.
 
Old Mar 2, 2014 | 06:11 PM
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Pined and ready to go.
 
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Old Mar 2, 2014 | 07:29 PM
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Great job Pat!
 


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