996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Headlights Brittle Wiring

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Old Feb 12, 2015 | 09:44 PM
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Headlights Brittle Wiring

Anyone has experience this, basically the entire wiring is cracked and falling off with a simple touch!! I'll be refreshing both wiring looms. Stay tuned







 
Old Feb 12, 2015 | 10:33 PM
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Wow! Saw the exact same thing on a GTi 2007 at the rear access door….Hum Bad quality of wires like the Airbus A320 about 10 years ago ;-) I will keep my eyes open when doing maintenance on the TT. Thanks for the heads up!!!
 
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Old Feb 12, 2015 | 11:12 PM
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Yikes! That's not good - gotta check mine...
 
Old Feb 13, 2015 | 05:01 PM
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That's terrifying!
 
Old Feb 13, 2015 | 05:02 PM
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ha! thats scary. not quite as scary as them on an airbus!?
 
Old Feb 13, 2015 | 05:41 PM
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Oh yes "Yikes", which wires are these ?
Edit; Never mind, just saw the post heading.

Mine seem to be perfectly fine.
 

Last edited by JimTT; Feb 13, 2015 at 05:44 PM.
Old Feb 13, 2015 | 10:26 PM
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Did one headlight today, is an easy task if you like soldering. I used 18 and 16 guage wires in four different colors and heat shrink tubes. I reused the terminals though!!
 
Old Feb 13, 2015 | 10:34 PM
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I don't think this issue is truly relevant to all 996's.


Where did you purchase your car from, history and power source?


This situation would be lawsuit for sure!
 
Old Feb 13, 2015 | 11:51 PM
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I'd be using good insulated wire that's for sure! Were these aftermarket headlights?

P.S. For all of your wiring needs! http://www.waytekwire.com/products/
 

Last edited by BLKMGK; Feb 14, 2015 at 12:37 AM.
Old Feb 13, 2015 | 11:59 PM
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btw, I wouldn't sue, it was a figurative of speech.


Wire surrounding crack for a reason though.!
 
Old Feb 17, 2015 | 11:04 AM
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Originally Posted by elite1
btw, I wouldn't sue, it was a figurative of speech.


Wire surrounding crack for a reason though.!
I would guess that 13+ years on Caribbean conditions helped to the deterioration of the wiring. I also noticed that some members in the Cayenne Forum present the issue as well, also seem to be normal in BMW forums. Good thing is that i finished the second wiring loom refresh last night..., now that the Headlights are open, i will proceed to paint the interior trim of the headlights!!
 
Old Feb 18, 2015 | 01:02 AM
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Had the same thing happen on my -00 GT3. I thought it was because I had installed aftermarket HID's!?
 
Old Mar 15, 2015 | 06:33 PM
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Well i did the wiring harness refresh and since i cracked the headlights open, i did painted the chrome housing.. what you guys think??



996 GT2 Black housing Headlights!!
 
Old Mar 15, 2015 | 06:36 PM
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It looks great! - Subtle.
 
Old Mar 15, 2015 | 06:46 PM
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Originally Posted by Slider
It looks great! - Subtle.
Thanks Slider!!
 


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