Boost hose keeps on popping off (throttle body to y pipe)
#1
Boost hose keeps on popping off (throttle body to y pipe)
Hey Folks,
I run quite a bit of boost... just north of 23PSI.
I'm constantly having problems with the boost hose popping off.
Have any of you discovered any secrets to keep that hose on?
I've pretty much exhausted all my options.
I run quite a bit of boost... just north of 23PSI.
I'm constantly having problems with the boost hose popping off.
Have any of you discovered any secrets to keep that hose on?
I've pretty much exhausted all my options.
#2
If you have already tried different clamps and hose and are truly desperate.
http://www.evoms.com/EVOMS_Leak_Proo...997tlptbck.htm
http://www.evoms.com/EVOMS_Leak_Proo...997tlptbck.htm
#4
Still running the stock throttle body.
And tried all sorts of different clamps, etc.
I have been eyeing IPD Intake plenum and GT3 throttle body. Maybe it's time to go this route, together with the EVOMS kit. It's by no terms a cheap solution though.
And tried all sorts of different clamps, etc.
I have been eyeing IPD Intake plenum and GT3 throttle body. Maybe it's time to go this route, together with the EVOMS kit. It's by no terms a cheap solution though.
#6
Hey Pure,
maybe the "collar" on the boost hose has worn off. If you try tightening too much at that point then the clamp will just slide off. This happened to me with the sleeves between the plenum and the intake manifold. While my engine is down I'm going to replace the sleeves and have these aerospace clamps that another member told me about.
I hadn't heard of this happening with stock plenum, it seemed more common with aftermarket.
maybe the "collar" on the boost hose has worn off. If you try tightening too much at that point then the clamp will just slide off. This happened to me with the sleeves between the plenum and the intake manifold. While my engine is down I'm going to replace the sleeves and have these aerospace clamps that another member told me about.
I hadn't heard of this happening with stock plenum, it seemed more common with aftermarket.
#7
I had this exact same issue last season with stock boost levels. We get small amounts of residual oil into the throttle body, and that oil will slowly deform the rubber sleeve connecting the y-pipe to the throttle body. Eventually it will deform enough that there is no way for it to seal correctly, and as such pops off as soon as it's pressurized.
The good news is it's an easy $200 CAD fix at your local Porsche parts counter. The bad news is it's a 5" long rubber tube for $200 lol. The final good news is that the new $200 tube comes complete with new gear clamps on both ends. Beware of gear clamps without the curled edges, they will cut into the rubber as the engine moves around under load.
Cheers
The good news is it's an easy $200 CAD fix at your local Porsche parts counter. The bad news is it's a 5" long rubber tube for $200 lol. The final good news is that the new $200 tube comes complete with new gear clamps on both ends. Beware of gear clamps without the curled edges, they will cut into the rubber as the engine moves around under load.
Cheers
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#8
The stock clamps holds upward of 1.8 bar for me ... They do however get weak if opened a few too many times, you can find replacements on ECS, dont overtighten and make sure the clamp is directly over the lip as the oem one was.
I got a bunch of them and change the clamp if opened twice.
Good luck
EDIT:
these are the oem PN for e clamps
999.512.629.00 (90-110mm)
999.512.542.00 (80-100mm)
Both are 3/8" wide ...
This is the exact same one without the porsche PN
https://www.ecstuning.com/b-ecs-part...03402ecs06a-13
Good luck
I got a bunch of them and change the clamp if opened twice.
Good luck
EDIT:
these are the oem PN for e clamps
999.512.629.00 (90-110mm)
999.512.542.00 (80-100mm)
Both are 3/8" wide ...
This is the exact same one without the porsche PN
https://www.ecstuning.com/b-ecs-part...03402ecs06a-13
Good luck
Last edited by TT.BRN; 03-19-2018 at 04:58 AM.
#9
replace that boot and clamps with new ones. after it pops off a few times it loses rigidity around the ribs and develops small rips inside.
__________________
#TeamAIM
997TT SilverSpool - 210.8 mph 1/2 Mile WR Apr 2019, 9.2 @ 168 mph 1/4 Mile Manual World Record , 3.15 60-130 mph , 2.72 100-150 mph , 1400whp E85
996TT SpoolBus - 204.6 mph 1/2 Mile 996TT WR Aug 2018, 9.5 @ 154 mph, 3.23 60-130 mph, 2.5 100-150 mph Manual Porsche World Record, 1400whp E85
997TT SlowBerry - 205.0 mph 1/2 Mile WR Nov 2018, 9.7 @ 170 mph 1/4 Mile , 3.2 60-130 mph , 2.4 100-150 mph , 1420whp E85
ESMOTOR | DO88 | TPC DSC | SYVECS | COBB | IPD | KLINE | XONA | AMS | ID | ERP | SACHS | TURBOSMART | CSF | DODSON |
#TeamAIM
997TT SilverSpool - 210.8 mph 1/2 Mile WR Apr 2019, 9.2 @ 168 mph 1/4 Mile Manual World Record , 3.15 60-130 mph , 2.72 100-150 mph , 1400whp E85
996TT SpoolBus - 204.6 mph 1/2 Mile 996TT WR Aug 2018, 9.5 @ 154 mph, 3.23 60-130 mph, 2.5 100-150 mph Manual Porsche World Record, 1400whp E85
997TT SlowBerry - 205.0 mph 1/2 Mile WR Nov 2018, 9.7 @ 170 mph 1/4 Mile , 3.2 60-130 mph , 2.4 100-150 mph , 1420whp E85
ESMOTOR | DO88 | TPC DSC | SYVECS | COBB | IPD | KLINE | XONA | AMS | ID | ERP | SACHS | TURBOSMART | CSF | DODSON |
#10
this is why I like the do88 ypipe/intercoolers, the couplers that come with the setup are nice and long so a good portion of the ypipe is deep inside the coupler, and the ypipe has the beaded rolled edges to prevent it from slipping.
I wouldn't mind down the road doing a setup with alpha loc clamps and custom piping
I wouldn't mind down the road doing a setup with alpha loc clamps and custom piping
#11
Thanks Guys,
Yeah I've replaced the hose and tried multiple clamps.
Yup ctony66, that's exactly the clamp I'm running right now.
I'm kinda considering the whole EVOMS + IPD Setup... Would be nice not to have to worry about this any more. Specifically on long road trips.
Yeah I've replaced the hose and tried multiple clamps.
Yup ctony66, that's exactly the clamp I'm running right now.
I'm kinda considering the whole EVOMS + IPD Setup... Would be nice not to have to worry about this any more. Specifically on long road trips.
#12
This is a problem for 95% of ppl running more boost than stock. Nobody has a good solution. Some try worm clamps, evoms kit is $$$ and leaks, some weld extra lips on tbody. Someone can make a lot of $$ with a good kit that works and is under $350, everyone would buy one. Ive had mine come off 30 times probably
#13
The problem is that the ypipe is not physically mounted anywhere so it does not move with the engine.
A low tech solution that works: make a small bracket weld it to the underside of the ypipe, use one of the mount points for the filter housing shield and longer bolts. Not my idea Proto ypipes have these brackets, they never come off.
A low tech solution that works: make a small bracket weld it to the underside of the ypipe, use one of the mount points for the filter housing shield and longer bolts. Not my idea Proto ypipes have these brackets, they never come off.
#14
This is a problem for 95% of ppl running more boost than stock. Nobody has a good solution. Some try worm clamps, evoms kit is $$$ and leaks, some weld extra lips on tbody. Someone can make a lot of $$ with a good kit that works and is under $350, everyone would buy one. Ive had mine come off 30 times probably
so this EVOMS kit leaks?
#15
I had this problem previously -- a real thorough cleaning of the rubber boot, a new clamp (I am using a worm clamp even if sub-optimal), some hairspray, and making sure it is 100% seated properly (the most important part that many seem to miss) has kept it from popping off for like 9+ months. Also, there are white markings on the rubber boot -- the clamp "connection" should be seated within that area, I believe.