997 Turbo / GT2 2006–2012 Turbo discussion on the 997 model Porsche 911 Twin Turbo.
Sponsored by:
Sponsored by: HBI Auto

Boost hose keeps on popping off (throttle body to y pipe)

Thread Tools
 
Rate Thread
 
Old Mar 17, 2018 | 09:50 PM
  #1  
pureporsche's Avatar
Thread Starter
|
Registered User
20 Year Member
Joined: Jul 2005
Posts: 1,176
From: Vancouver
Rep Power: 127
pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !
Boost hose keeps on popping off (throttle body to y pipe)

Hey Folks,

I run quite a bit of boost... just north of 23PSI.

I'm constantly having problems with the boost hose popping off.

Have any of you discovered any secrets to keep that hose on?
I've pretty much exhausted all my options.
 
Old Mar 18, 2018 | 05:38 AM
  #2  
ctony66's Avatar
Registered User
10 Year Member
Joined: Oct 2014
Posts: 471
From: new york
Rep Power: 92
ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !
If you have already tried different clamps and hose and are truly desperate.

http://www.evoms.com/EVOMS_Leak_Proo...997tlptbck.htm
 
Old Mar 18, 2018 | 07:38 AM
  #3  
TT.BRN's Avatar
Registered User
Joined: Oct 2010
Posts: 433
From: Bahrain
Rep Power: 65
TT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond repute
Stock throttle or GT3?
 
Old Mar 18, 2018 | 10:25 AM
  #4  
pureporsche's Avatar
Thread Starter
|
Registered User
20 Year Member
Joined: Jul 2005
Posts: 1,176
From: Vancouver
Rep Power: 127
pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !
Still running the stock throttle body.
And tried all sorts of different clamps, etc.

I have been eyeing IPD Intake plenum and GT3 throttle body. Maybe it's time to go this route, together with the EVOMS kit. It's by no terms a cheap solution though.
 
Old Mar 18, 2018 | 12:33 PM
  #5  
ctony66's Avatar
Registered User
10 Year Member
Joined: Oct 2014
Posts: 471
From: new york
Rep Power: 92
ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !ctony66 Is a GOD !
Did you try a clamp like this one.Maybe try a new hose and brake clean the connections.

 
Old Mar 18, 2018 | 12:40 PM
  #6  
The Bogg's Avatar
Registered User
Joined: Sep 2009
Posts: 2,658
From: GTA, Ontario, Canada
Rep Power: 236
The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !The Bogg Is a GOD !
Hey Pure,
maybe the "collar" on the boost hose has worn off. If you try tightening too much at that point then the clamp will just slide off. This happened to me with the sleeves between the plenum and the intake manifold. While my engine is down I'm going to replace the sleeves and have these aerospace clamps that another member told me about.
I hadn't heard of this happening with stock plenum, it seemed more common with aftermarket.
 
Old Mar 18, 2018 | 04:17 PM
  #7  
cstyles's Avatar
Registered User
Joined: Aug 2013
Posts: 20
From: Burlington, ON
Rep Power: 0
cstyles is infamous around these parts
I had this exact same issue last season with stock boost levels. We get small amounts of residual oil into the throttle body, and that oil will slowly deform the rubber sleeve connecting the y-pipe to the throttle body. Eventually it will deform enough that there is no way for it to seal correctly, and as such pops off as soon as it's pressurized.

The good news is it's an easy $200 CAD fix at your local Porsche parts counter. The bad news is it's a 5" long rubber tube for $200 lol. The final good news is that the new $200 tube comes complete with new gear clamps on both ends. Beware of gear clamps without the curled edges, they will cut into the rubber as the engine moves around under load.

Cheers
 
Old Mar 19, 2018 | 12:10 AM
  #8  
TT.BRN's Avatar
Registered User
Joined: Oct 2010
Posts: 433
From: Bahrain
Rep Power: 65
TT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond repute
The stock clamps holds upward of 1.8 bar for me ... They do however get weak if opened a few too many times, you can find replacements on ECS, dont overtighten and make sure the clamp is directly over the lip as the oem one was.

I got a bunch of them and change the clamp if opened twice.

Good luck

EDIT:

these are the oem PN for e clamps
999.512.629.00 (90-110mm)
999.512.542.00 (80-100mm)

Both are 3/8" wide ...
This is the exact same one without the porsche PN
https://www.ecstuning.com/b-ecs-part...03402ecs06a-13

Good luck
 

Last edited by TT.BRN; Mar 19, 2018 at 04:58 AM.
Old Mar 20, 2018 | 02:23 PM
  #9  
Mark @ AIM Performance's Avatar
Basic Sponsor
15 Year Member
Joined: Dec 2009
Posts: 6,584
From: S.Plainfield, NJ
Rep Power: 856
Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !Mark @ AIM Performance Is a GOD !
replace that boot and clamps with new ones. after it pops off a few times it loses rigidity around the ribs and develops small rips inside.
 
__________________
#TeamAIM
997TT SilverSpool - 210.8 mph 1/2 Mile WR Apr 2019, 9.2 @ 168 mph 1/4 Mile Manual World Record , 3.15 60-130 mph , 2.72 100-150 mph , 1400whp E85
996TT SpoolBus - 204.6 mph 1/2 Mile 996TT WR Aug 2018, 9.5 @ 154 mph, 3.23 60-130 mph, 2.5 100-150 mph Manual Porsche World Record, 1400whp E85
997TT SlowBerry - 205.0 mph 1/2 Mile WR Nov 2018, 9.7 @ 170 mph 1/4 Mile , 3.2 60-130 mph , 2.4 100-150 mph , 1420whp E85
ESMOTOR | DO88 | TPC DSC | SYVECS | COBB | IPD | KLINE | XONA | AMS | ID | ERP | SACHS | TURBOSMART | CSF | DODSON |
Old Mar 20, 2018 | 03:02 PM
  #10  
@pkop2JZ's Avatar
Former Vendor
Joined: Apr 2017
Posts: 138
From: Boston
Rep Power: 0
@pkop2JZ is a name known to all@pkop2JZ is a name known to all@pkop2JZ is a name known to all@pkop2JZ is a name known to all@pkop2JZ is a name known to all@pkop2JZ is a name known to all
this is why I like the do88 ypipe/intercoolers, the couplers that come with the setup are nice and long so a good portion of the ypipe is deep inside the coupler, and the ypipe has the beaded rolled edges to prevent it from slipping.


I wouldn't mind down the road doing a setup with alpha loc clamps and custom piping
 
Old Mar 20, 2018 | 09:59 PM
  #11  
pureporsche's Avatar
Thread Starter
|
Registered User
20 Year Member
Joined: Jul 2005
Posts: 1,176
From: Vancouver
Rep Power: 127
pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !pureporsche Is a GOD !
Thanks Guys,

Yeah I've replaced the hose and tried multiple clamps.

Yup ctony66, that's exactly the clamp I'm running right now.

I'm kinda considering the whole EVOMS + IPD Setup... Would be nice not to have to worry about this any more. Specifically on long road trips.
 
Old Mar 20, 2018 | 11:33 PM
  #12  
pdxm5's Avatar
Registered User
Joined: Aug 2013
Posts: 332
From: Portland
Rep Power: 50
pdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond reputepdxm5 has a reputation beyond repute
This is a problem for 95% of ppl running more boost than stock. Nobody has a good solution. Some try worm clamps, evoms kit is $$$ and leaks, some weld extra lips on tbody. Someone can make a lot of $$ with a good kit that works and is under $350, everyone would buy one. Ive had mine come off 30 times probably
 
Old Mar 21, 2018 | 03:52 AM
  #13  
TT.BRN's Avatar
Registered User
Joined: Oct 2010
Posts: 433
From: Bahrain
Rep Power: 65
TT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond reputeTT.BRN has a reputation beyond repute
The problem is that the ypipe is not physically mounted anywhere so it does not move with the engine.

A low tech solution that works: make a small bracket weld it to the underside of the ypipe, use one of the mount points for the filter housing shield and longer bolts. Not my idea Proto ypipes have these brackets, they never come off.
 
Old Oct 3, 2018 | 09:46 AM
  #14  
turboslut's Avatar
Registered User
Joined: Aug 2014
Posts: 785
From: Fort Lauderdale
Rep Power: 62
turboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant futureturboslut has a brilliant future
Originally Posted by pdxm5
This is a problem for 95% of ppl running more boost than stock. Nobody has a good solution. Some try worm clamps, evoms kit is $$$ and leaks, some weld extra lips on tbody. Someone can make a lot of $$ with a good kit that works and is under $350, everyone would buy one. Ive had mine come off 30 times probably

so this EVOMS kit leaks?
 
Old Oct 3, 2018 | 01:42 PM
  #15  
TypeRx's Avatar
Registered User
Joined: Oct 2012
Posts: 447
From: Orange County
Rep Power: 137
TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !TypeRx Is a GOD !
I had this problem previously -- a real thorough cleaning of the rubber boot, a new clamp (I am using a worm clamp even if sub-optimal), some hairspray, and making sure it is 100% seated properly (the most important part that many seem to miss) has kept it from popping off for like 9+ months. Also, there are white markings on the rubber boot -- the clamp "connection" should be seated within that area, I believe.
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -6. The time now is 02:45 PM.