996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

DIY: Removing the FPR

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Old 06-14-2008, 11:54 PM
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DIY: Removing the FPR

This DIY are for those switching your OEM FPR to a 5 bar FPR as specified by some of the 600 to 700 level turbo kits in the market. To obtain access to the FPR from the engine bay the OBDII air pump must be removed.

Remove the bolts below to dislodge the air pump frame:



Remove the bolts that hold the pump on the frame:




Take off the hose clamp from the airpump:




Move the airpump frame along with oil tube the left most side, disconnect the connector from the airpump and then slowly take the airpump out of the maze of wires and hoses:

 

Last edited by ZIP22; 06-15-2008 at 12:23 PM.
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Old 06-15-2008, 12:03 AM
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Now you can see the FPR!





Take a pair of angled pliers and remove the FPR retaining clip. In this case the clip is upside down and you need to push down on the clip to remove. Make sure you have a firm grip on the FPR clip or it'll fall to the abyss.






Remove the old FPR. Mine was really stuck in there and used a wrench to leverage it out against the FPR barb. Once the old FPR is removed install the new FPR. Reattach the FPR clip:



In my case it was difficult to push back the FPR back into the rail. So I used a block of wood and leveraged a wrench against the FPR to slide it in.




All done...if you are installing an EBC and need a vac/boost source, now is the time to "tee" off the FPR vac/boost line.




Install everything reverse of dissassembly. Hope that helps. It would have helped me if I had these picts before I did the install.
 

Last edited by ZIP22; 06-15-2008 at 12:07 AM.
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Old 06-15-2008, 02:21 AM
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Usefull thread
 
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Old 06-15-2008, 08:48 AM
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THANKS for doing this. Taking pics while 'in the thick of it' is sometimes a challenge- you tend to forget to snap pics at the right times. Well done.

A
 
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Old 06-15-2008, 09:14 AM
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woow very nice job, thank you !
 
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Old 06-15-2008, 09:15 AM
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Nice. The biggest pain I had, as you noted, was getting the new one seated. It took forever to get that thing popped in.

Great pics! Did you get our Greddy hooked up?
 
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Old 06-15-2008, 09:21 AM
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What are you switching this with please ??
 
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Old 06-15-2008, 06:46 PM
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awsome diy, thanks!
 
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Old 06-15-2008, 09:01 PM
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How long did this swap take you?
 
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Old 06-16-2008, 02:11 AM
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excellent DIY and thanks for posting. I'll copy this for later reference...
 
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Old 06-16-2008, 03:27 AM
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In the DIY I posted here a while back (over the winter) I didn't remove the air pump, just unbolted it and moved it to the extreme right side...

This is a 45 minute job, so long as you don't drop the clip and spend another 30 minutes trying to find it!

Mike
 
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Old 06-16-2008, 07:22 AM
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I've had some bolts and stuff dissapear into the abyss as well.
 
  #13  
Old 06-16-2008, 08:50 AM
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^^^^ LOL

Heavy, your hands are just too big for this type of thing!

MK
 
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Old 06-16-2008, 10:35 AM
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Guys-
If anyone is doing it make sure to get Mikelly's picts as well. They are shot a little further back than these and between the two sets it is a no brainer.

I did not pull the air pump- I just removed two of the bolts and pushed it out of the way....
 
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Old 06-16-2008, 11:42 AM
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Originally Posted by WOODTSTER
^^^^ LOL

Heavy, your hands are just too big for this type of thing!

MK

I managed with the DV's. Had a lot of scrapes though. Sure was not fun trying to reach some of the stuff.
 


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