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996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.
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4.5" Intercooler End Tanks for the 996TT, who offers em?

 
  #46  
Old 10-14-2011, 10:58 AM
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I got the first set bent up with my $34 harbor frieght 18" bench brake

 
  #47  
Old 10-14-2011, 02:16 PM
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Nice work.
 
  #48  
Old 10-14-2011, 08:22 PM
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Thanks!

I just got the first intercooler together with both end tanks. I'm building two drivers side intercoolers first and them I'm moving to the passengers side.

I have one extra set of end tanks I'll sell to someone for $100. I paid $300 for the three laser cut sets. These are not bent yet. I have the drawings to show you how to bend them with every degree.

If anyone wants the DXF files, PM me your email and i'll send them to you.
 

Last edited by 02turbo996; 10-14-2011 at 08:33 PM.
  #49  
Old 10-14-2011, 08:53 PM
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Wow.. Cant wait to see them done.
 
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Old 10-14-2011, 09:17 PM
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Thumbs up

I'm excited.
 
  #51  
Old 10-15-2011, 08:36 AM
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First fitment check.....what do you think? The lower plastics will be going on too! Remember these are full 9" x 14" cores, they have one more channel for air to flow than the 8.8" cores.









Most importantly, a tight seal for the duct inlet just like stock!!

 
  #52  
Old 10-15-2011, 09:04 AM
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Thumbs up

Looks to be a great turnout. You do some great work Ed.
 
  #53  
Old 10-15-2011, 09:52 AM
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Thanks Val! These things look intimidating in real life.

I'm thinking of puting one of these on the outlet side of the intercooler. I'll set it up to turn on if it meets two conditions, Car going under 20mph and the intercooler exceedes a certain temp. The first half of the intercooler is the most important for cooling so i don't want to block it with a fan.

http://www.ebay.com/itm/6-INCH-ELECT...item4cfa544e1e
 

Last edited by 02turbo996; 10-15-2011 at 06:08 PM.
  #54  
Old 10-17-2011, 08:47 AM
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looks great so far !!
 
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  #55  
Old 10-17-2011, 05:12 PM
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Looks like they will fit.. did you cut the inlet duct down and rework it?
 
  #56  
Old 10-17-2011, 05:40 PM
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Yes, you have to cut out 1/2" on the upper and 1/2" on the lower. I have complete instruction i plan to share with everyone too.

This is Def a DIYer project but it can be adapted to work on many setups. If you wanted to, you could fit 2.5" pipes on it if that's what you want. If i had time, i could have done the whole project in two full days. You can easily do the whole project for under $1K if you have the tools and can do the work yourself.
 
  #57  
Old 10-17-2011, 08:53 PM
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DIY type of guy huh Ed? Dont forget to add a spot to weld a blow off valve on! Then hopefully I can take a pair off your hands. Good job
 
  #58  
Old 10-18-2011, 03:55 PM
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I like to dabble here and there with making things.... plenty of room for a BOV on the bottom of the hot side of the intercooler.
 
  #59  
Old 10-21-2011, 02:23 PM
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Installed and the car starts and runs perfect... on to the passengers side after i make the final touches to Val's drivers side intercooler.

 
  #60  
Old 10-22-2011, 11:12 AM
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I thought i would post these shots.








My little assembly line i have going today. That's Vals drivers side intercooler almost done.






-Ed
 

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