ported stock headers
#4
It's a pretty easy DIY job. You need a die grinder with a good carbide tip and about an hour or two of patient grinding.
You are really just cleaning up the sloppy welds on the inside of each pipe where they attach to the header flange and in the collector on the other end.
Once you are finished all of the grinding, make sure to clean out the pipes really good to remove all of the metal bits. A garden hose and dragging a rag though works good. You don't want the metal bits to find their way into the turbos, cats and O2 sensors.
You are really just cleaning up the sloppy welds on the inside of each pipe where they attach to the header flange and in the collector on the other end.
Once you are finished all of the grinding, make sure to clean out the pipes really good to remove all of the metal bits. A garden hose and dragging a rag though works good. You don't want the metal bits to find their way into the turbos, cats and O2 sensors.
#6
According to Kevin at UMW they do. I did mine when I installed his turbos. It's an easy enough 2hr DIY that it's worth doing. Can't hurt. I would say that by grinding down the welds I made the ports about 10% larger. In many cases the excess welds are pretty substantial. You can buy a Die grinder at Harbor Freight for $40 and then you will need a good carbide tip. That's the key....
#7
Agreed. If you have the means to do it. Just wear goggles and shoes you don't like.
Some shops will do it for some labor time. Be sure not to grind through the welds, just smooth them almost flush.
Some shops will do it for some labor time. Be sure not to grind through the welds, just smooth them almost flush.
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#9
It's just a cheap Harbor Freight model that I bought to do the job and haven't needed it since. I also have a couple of used bits that Kevin@UMW had retired and given to me when I did mine. Still a lot of life left in them.
#11
Its a good upgrade and its cheap if you can do it on your own. But, if you port too much you will weaken the welds and they will crack- I seen it first hand. I actually welded it all around on the outside.....
__________________
2001 996TT 3.6L and stock ECU
9.66 seconds @ 147.76 mph 1/4 mile click to view
160 mph @ 9.77 seconds in 1/4 mile click to view
50% OFF ON PORSCHE ECU TUNING BLACK FRIDAY SPECIAL
2001 996TT 3.6L and stock ECU
9.66 seconds @ 147.76 mph 1/4 mile click to view
160 mph @ 9.77 seconds in 1/4 mile click to view
50% OFF ON PORSCHE ECU TUNING BLACK FRIDAY SPECIAL
#13
Hi,, I have seen some early model ones have a lot of weld build up and then I have seen late model ones,,like mine, with little build up..
Do yourself a favor and do a Search,, good info to be had..
Good Luck
Do yourself a favor and do a Search,, good info to be had..
Good Luck
Last edited by johnspeed; 09-15-2014 at 11:16 PM.
#14
Seems the early years had more weld material you could remove. Seems the factory sorted it out in later years.
I would definitely send the set to swaintech for coating.