996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Diy clutch change??!

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Old Nov 23, 2014 | 04:30 PM
  #76  
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Originally Posted by 32krazy!
its not that its longer but it allows for easier tilting and movement of the trans install. ( actually it may be a little longer i don't remember) it was a tip on a diy and i didn't do it the first time i reinstalled the trans. i struggled to line everything up. after that of course i had to remove and reinstall about a dozen times to get the infernal clutch fork lined up and it made the process much easier

Hummm another interesting suggestion! Love it! Thanks for sharing!
 
Old Nov 23, 2014 | 05:48 PM
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Fwiw. It is in fact longer. Possibly an inch.
 
Old Nov 23, 2014 | 06:56 PM
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when you go to reinstall the clutch fork rod use some high pressure grease and pack the needle bearings. then a light film on the outside of the cap. it will help keep the bearings from falling out and slide into its slot
 
Old Nov 24, 2014 | 04:37 AM
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^ ... and THAT.. was what took at least 45 mins. 3 x in, almost in.. then out, then... you get the idea. tight fit that fork lol
 
Old Nov 25, 2014 | 03:34 PM
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Originally Posted by 32krazy!
another quick tip. remove the upper pass side stud from the engine. this will greatly ease the reinstall of the trans and can be installed later, just use 2 nuts locked together to thread it home.
Excellent suggestion.
 
Old Nov 26, 2014 | 12:01 PM
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How's this project going stilov? Subscribed!

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Old Nov 26, 2014 | 12:18 PM
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It's out. Went alright.

Clutch sent yesterday to be rebuilt. Turbo inlets on the way.

Deciding on gt2/3 conversion while its out.
 
Old Nov 26, 2014 | 02:14 PM
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Sounds good. Great to see some pictures as you go through the assembly if you can.

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Old Jan 21, 2015 | 07:39 AM
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Alright guys. Getting ready to put the trans back in.

Case is drilled and tapped, gt2 hydraulics all replaced, coupler pulled.

Flywheel on, disc and pp on, any tips tricks as far as taping the fork in place?

Seems hokey. Any best practices? Ex. When should I fill the hydraulic system etc?

Thanks!

Gonna be getting the last couple parts here (I lost the shift rod cap brace and bolt) and picking up some porsche grease.
 
Old Jan 21, 2015 | 02:25 PM
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Originally Posted by stilov
Alright guys. Getting ready to put the trans back in.

Case is drilled and tapped, gt2 hydraulics all replaced, coupler pulled.

Flywheel on, disc and pp on, any tips tricks as far as taping the fork in place?

Seems hokey. Any best practices? Ex. When should I fill the hydraulic system etc?

Thanks!

Gonna be getting the last couple parts here (I lost the shift rod cap brace and bolt) and picking up some porsche grease.
Subscribed, my tranny is going back in soon as well.
 
Old Jan 21, 2015 | 02:45 PM
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What do you guys think about this...

The biggest obstacle I see is the fact that you tape the fork in (which I see it getting you close to where can push the rod in to make up the difference. However the difference seems dicey as you try and slide the rod end into the needle bearings without disturbing them.

Maybe pack the needle bearings with grease, which seems to be advice everyone gives, but what if I put that cap in the freezer overnight too so that the grease is as thick as I can get it to help keep those bearings in place?

Also, the little ring seals that go on the rod, I imagine those fit through the clutch fork? So you put the two seals on the rod and then push it through?
 
Old Jan 21, 2015 | 06:37 PM
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give me a call let me know how things are going.
no need to ice the caps. grease them and slide them thru the clutch fork. as long as you don't pull the back towards you its fine. if you pull it back then the far cap will fall of and you get to search for needle bearings
 

Last edited by 32krazy!; Jan 21, 2015 at 06:40 PM.
Old Jan 21, 2015 | 07:42 PM
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Haven't started yet. Had to pick up some dealer parts on the waY home.

Got to see this though.

I was under the impression the caps didn't fit through the fork and that the furthest cap needed to be installed prior to inserting the fork shaft.
 
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Old Jan 24, 2015 | 06:40 PM
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sorry no pics of the work... had a hard enough time getting the blasted pivot shaft in.

But it is in...

Good stopping point.

I can see light at the end of the tunnel
 
Old Jan 24, 2015 | 08:53 PM
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good to go! its all downhill from here !
 


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