997 Turbo / GT2 2006–2012 Turbo discussion on the 997 model Porsche 911 Twin Turbo.
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3.8L VTG GT2 Upgrade Taking Shape...

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Old May 11, 2011 | 08:51 AM
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wow. awesome thread !
 
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Old May 11, 2011 | 09:05 AM
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champion is following the book plan of the RT12
3.8ltr stock cams VTG turbos thats my side of view of that project no offense and best of luck
 
Old May 11, 2011 | 09:10 AM
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Originally Posted by yalmutawa
champion is following the book plan of the RT12
3.8ltr stock cams VTG turbos thats my side of view of that project no offense and best of luck
The only difference is that the RT12 didn't have VTG's like we do.

We've already reached more power then that car, before the 3.8L....
 
Old May 11, 2011 | 09:14 AM
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Originally Posted by Tom@Champion
The plan right now is to stick with the stock cams. We like the shape of the power curve they're producing so far with the 68mm VTG's so we'd like to see how far we can take that. Also...keep in mind, our power target isn't over 1000hp, so the stock cam profile should be adequate.



We think that at 8000 rpm's the stock lifters will be just fine. Remember, this car won't see rpm's that high for prolonged periods of time like a race car would. Besides, the 8000 rpm target was just a preliminary number. We're going to rev to wherever we make peak power. That may be 8000, it maybe 7700, or less....we won't really know until tuning starts. But we won't go beyond 8000.

stock cams create high back pressure, you should think about longer duration and higher lift, remember my engine produced 760Ps on maha dyno on 1,1 bar boost.

I think stock lifters are too heavy to rev 8000rpm safely.
 
Old May 11, 2011 | 09:38 AM
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We've already reached more power then that car, before the 3.8L....
different dynos my frnd create different numbers German tuners use maha dyno calculate approximately 100Hp less than whats shown in dyno jet
but u do have a better VTG's ur 68mm are 10X more promising

i'd listen to karol's advice regarding the cams and lifters
 
Old Jul 27, 2011 | 08:29 AM
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OK...back from the dead!!

Today will be a day of many updates, as we FINALLY got some critical parts that we were waiting for wrap up this project. I'll post some more details about that throughout the day, so keep checking back. There will be updates on the fueling kit, engine internals (the best part ), and for now we'll talk about the suspension.

This GT2 is getting nothing but the best, so for the suspension we decided to upgrade to our new Champion Motorsport adjustable rear upper links (dogbones), rear adjustable toe-steer arm, adjustable tie-rod, and we'll be adding our new adjustable caster arms as well.







Stay tuned for more updates throughout the day....
 
Old Jul 27, 2011 | 09:16 AM
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Old Jul 27, 2011 | 03:39 PM
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Here's another update. I posted another thread on it, but this car will be getting the first set of ACTUAL 997 Turbo Carrillo connecting rods. Here's a few pictures...but you can read more about what makes them so special here:

https://www.6speedonline.com/forums/...ting-rods.html





 
Old Jul 27, 2011 | 04:21 PM
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IMO Carrillo makes the best rods.

Lighter and stronger than almost everything out there. Of course on the expensive side also...
 
Old Jul 27, 2011 | 06:53 PM
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Thumbs up Setting the bar!

Tom:

I appreciate seeing the end products. The 1st (as far as I know) 997 rod rather than a modified 996 to fit the 997.

CMS is settling for nothing less than perfect.

It is very nice to hear that due to various suspension and drive trane components the "widow maker" has lost it venomous bite under hard accelleration, hard braking, and top end runs .

Keep it up! Slow
 

Last edited by Slow911TT68Tip; Jul 27, 2011 at 06:56 PM.
Old Jul 28, 2011 | 01:27 PM
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Another round of updates for today. This one will focus on some pretty unique updates/upgrades that were done to the engine cases while apart.

In any higher HP scenario, the engine cases are often stressed beyond what the manufacturer might have originally intended. One of the most obvious signs of this is called "fretting". Fretting occurs when they two halves of the engine case are under enough stress that the two halves basically start to shift against each other. The picture below shows evidence of where you can see this was happening on this GT2's engine. This engine never saw more then 675 whp...so imagine what's happening to higher HP engines.



To stop any future fretting of the case halves, each main bearing throug-bolt bore has been reamed true, and then fitted with anti-shuffle guide sleeves to keep the two case halves perfectly aligned under any stresses. After this machining process is completed, the main oil galleys are then unplugged, threaded and machined to allow easier cleaning of any metal particles or shavings that might have fallen in during machining.





Lastly, each main bearing web is hand ported and reshaped for more efficient windage. Windage refers to the resistance each piston encounters as it travels up and down the cylinder. By porting the webs, you reduce that resistance and reduce the amount of resistance on the pistons. The #4 main web, which is normally sealed, has also been opened, to equalize resistance across all cylinders.



More updates coming soon. The big day is coming very soon....
 
Old Jul 28, 2011 | 02:49 PM
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Slow--You're gonna have to change your name to Slowest soon--lol.
Tom--Great posts and work. Keep' em coming.... so interesting.
 
Old Jul 28, 2011 | 04:49 PM
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Originally Posted by TTdude
Slow--You're gonna have to change your name to Slowest soon--lol.
Tom--Great posts and work. Keep' em coming.... so interesting.

I surely hope not! Hats off to the CMS crew. They have not left a stone unturned.
 
Old Jul 29, 2011 | 07:08 AM
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slow : am sure you are in safe hand , i think you are the first guy who will own a VTGs car with built engine !!!! hope the best for you !!
 
Old Aug 10, 2011 | 05:09 AM
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Tom when is this project finishing?
 


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