Nissan GTR Forum for the R32, R33, R34 and R35 "Godzilla"

Is the transmission oil the root of the tranny failures?

Thread Tools
 
Rate Thread
 
Old Nov 13, 2008 | 04:11 AM
  #1  
Mpowered's Avatar
Thread Starter
|
Registered User
Joined: Jan 2004
Posts: 213
From: Dallas, TX
Rep Power: 31
Mpowered is infamous around these parts
Is the transmission oil the root of the tranny failures?

Check this article on GTRblog.com out:

http://www.gtrblog.com/index.php/200...n-oil-r?blog=4

Willall Racing WR35TM Transmission Oil Released


The new GR6 dual clutch gearbox in the Nissan GT-R is an amazing piece of engineering. When Nissan chose an oil for it they had many goals to reach and the end result was the Nissan Genuine GR6 transmission fluid that comes with the car from the factory. With transmission failures being seen globally now, the question some are asking is; Could this oil have been potentially under-engineered for the application?
Willall Racing today have released their WR35TM Transmission Lubricant specifically designed for the Nissan GT-R GR6 transmission application.
Using Filtergram particulate analysis they conducted extensive research into the performance of the standard gear oil at the track and what they found was… room for improvement stating it kindly.

Standard Gear oil after track use showing large particulate contamination. These are bits of your gears…
This sized particle is obviously a problem, but when its floating about inside your gearbox oil it’s going to have a knock on effect and cause more and more problems which can build up to a gearbox failure in a short time.
Their testing showed, at high temperature, the standard gear oil may not be providing sufficient lubrication.
After changing gear oil to Willall’s new WR35TM and punishing the GT-R on the track again (for a longer period mind you) here’s the same analysis of the gear oil at the same magnification.

As you can see there’s nothing approaching that mountain sized gearbox chunk in here. Willall estimate a 150x reduction in wear at high temperatures and at the same time, this oil remains fully compatible with the GT-Rs dual clutch system. The latter being quite a challenge to achieve.
They also manage to make the gearbox run quieter, run cooler and behave like standard while driving.
So with all these advantages you’d expect to pay a pretty hefty premium over the Nissan stuff right? Well the price is $730 USD (inc worldwide shipping) for one oil change (10 litres) but measure that against Nissan’s price for the same quantity of GR6 oil ($1000) and you’re going to be saving almost $300 a oil change. Good news to those of us who like to push their GT-Rs a bit harder.
 
Old Nov 19, 2008 | 11:57 AM
  #2  
OKcruising's Avatar
Registered User
Joined: Apr 2008
Posts: 26
From: OKC/DFW
Rep Power: 20
OKcruising is infamous around these parts
It will still fail.

I really have to question where they gleaned their facts from. The failure of those gears is from bending fatigue. Oil does NOTHING in stopping that. The sole reason that oil would be linked would be from failure to adequately transfer heat. But that in turn begs the question of the material chosen for the gears.

The gears will still fail, regardless of the oil shear properties or thermal properties. The gears are simply underdesigned, be it materially from poor foundry work, or from failure to take into account high loads that might be experienced. Both of these further lead into questioning what factor of safety they used; and if not for strength, then what purpose did they designate for such a lack of cushion?

Summary:
Oil is a placebo, and frankly it's snakeoil. They are merely looking at non-fundamental issues and repeating what a lab told them. The lab is correct, but they are learning about the wrong issue.

The gears can be thought of as a machining process, as they spin, they can tear away bits of metal, oil creates a boundary between it. Too hot and the oil film collapses, allowing the metal to minutely and rapidly weld and tear bits away.

But this has a very insignificant role in the actual failure of the gears in the manner of those pictures.
 
Old Nov 19, 2008 | 01:24 PM
  #3  
blackburry's Avatar
Banned
Joined: Oct 2008
Posts: 202
From: Los Angeles
Rep Power: 41
blackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant futureblackburry has a brilliant future
^ One hell of a first post.
Nice job.
 
Old Nov 19, 2008 | 02:33 PM
  #4  
jcb-memphis's Avatar
Registered User
Joined: Jun 2007
Posts: 2,141
From: CIR PCA Region
Rep Power: 133
jcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond reputejcb-memphis has a reputation beyond repute
Originally Posted by OKcruising
It will still fail.

I really have to question where they gleaned their facts from. The failure of those gears is from bending fatigue. Oil does NOTHING in stopping that. The sole reason that oil would be linked would be from failure to adequately transfer heat. But that in turn begs the question of the material chosen for the gears.

The gears will still fail, regardless of the oil shear properties or thermal properties. The gears are simply underdesigned, be it materially from poor foundry work, or from failure to take into account high loads that might be experienced. Both of these further lead into questioning what factor of safety they used; and if not for strength, then what purpose did they designate for such a lack of cushion?

Summary:
Oil is a placebo, and frankly it's snakeoil. They are merely looking at non-fundamental issues and repeating what a lab told them. The lab is correct, but they are learning about the wrong issue.

The gears can be thought of as a machining process, as they spin, they can tear away bits of metal, oil creates a boundary between it. Too hot and the oil film collapses, allowing the metal to minutely and rapidly weld and tear bits away.

But this has a very insignificant role in the actual failure of the gears in the manner of those pictures.

Thanks. That supports my opinion that the Achilles heel of the car is the tranny and to avoid the car until that device is replaced significantly.

Nissan: I had planned to seriously look at your car. Nice price point. But, I hate expensive repairs like transmissions.... I'd NEVER touch one of these outside of warranty, so resale on this car is now, afaik, in the toilet. At least in model years without a tranny fix.

To repair the issue:

Put a new tranny design in all new cars. One that is strong and tested (heck, call Porsche and put in PDK's).

Give any car owner a transmission once, no matter how old the car is, on the house, if the problem unit is the current design.

Lower the power AND lighten the car to make the machinery work less hard.

JB
 
Old Nov 19, 2008 | 06:50 PM
  #5  
OKcruising's Avatar
Registered User
Joined: Apr 2008
Posts: 26
From: OKC/DFW
Rep Power: 20
OKcruising is infamous around these parts
Thank you blackburry for the complement.

JCB-Memphis, I agree with your sentiment. I'm personally leery of the new automated gear boxes as they place too much faith in the perfection of design. Hate to say it, but for these kinda gearboxes, they should invite hot-headed entusiasts and say "break it." What's ironic is that while it works wonderfully under one enviroment, it drops the ball entirely in another. Real world > comp. simulation.
 
Old Nov 19, 2008 | 08:16 PM
  #6  
WearyMicrobe's Avatar
Registered User
Joined: May 2006
Posts: 884
From: San Diego
Rep Power: 89
WearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond reputeWearyMicrobe has a reputation beyond repute
Comp and simulation is the only way, how many hours could they have put into mechanical testing 40K 200K, 5000 cars delivered and that's only 8 or 40 hours respectively before the owner base catches up with the factory in terms on on use hours. something is bound to happen
 
Old Nov 19, 2008 | 09:10 PM
  #7  
OKcruising's Avatar
Registered User
Joined: Apr 2008
Posts: 26
From: OKC/DFW
Rep Power: 20
OKcruising is infamous around these parts
I understand what your saying, but I'm looking at for the 10% outliers. Much like aerodynamics testing, there remains an art element that must be tested with real world conditioning. Hence, I personally hold the opinion that the extreme conditions must be physically tested in the most efficient/economical manner.

I know that many OEM's routinely real world test their cars for 100K+ miles. Computers are limited to the algorithms they employ. Naturally it's entirely relative to the car specific specification. Ideally for a GTR, you would put it through the wringer, beat it to hell and back, tear it down and analyze everything. But I do agree with your statement.
 
Old Nov 21, 2008 | 09:36 PM
  #8  
trailblazer's Avatar
Registered User
Joined: Nov 2008
Posts: 3
From: Los Angeles
Rep Power: 0
trailblazer is infamous around these parts
Originally Posted by jcb-memphis
Thanks. That supports my opinion that the Achilles heel of the car is the tranny and to avoid the car until that device is replaced significantly.

Nissan: I had planned to seriously look at your car. Nice price point. But, I hate expensive repairs like transmissions.... I'd NEVER touch one of these outside of warranty, so resale on this car is now, afaik, in the toilet. At least in model years without a tranny fix.

To repair the issue:

Put a new tranny design in all new cars. One that is strong and tested (heck, call Porsche and put in PDK's).

Give any car owner a transmission once, no matter how old the car is, on the house, if the problem unit is the current design.

Lower the power AND lighten the car to make the machinery work less hard.

JB
Wow, those are terrific ideas!! But how to get Nissan to implement them? So far they have simply denied transmission warranty repair to owners who used Launch Control (LC) based on black box evidence of VDC off, without even opening and inspecting the cause of the failure.

I have a very unusual beef with Nissan. My dealer set the buttons and let me launch my car 4 times in a row on the test-drive. No disclosure was given to me verbally or written, linking LC and VDC off with a voided warranty. I drove the car off the lot without a power train warranty and didn't even know it. Two weeks later, I read about a LC transmission failure on the NAGTROC site. Since then I have not driven my car. I bought the car for LC - not only can't I use it now. But I have no warranty on the car, making it real difficult to sell to anyone. I tried to return the car to the dealer, but they wouldn't answer my emails, phone calls or letters.

So I retained an attorney and just begun a CLASS ACTION LAW SUIT. The case is a lot more than just about my situation. The discovery phase of the lawsuit will try to get the real facts about:

1. The integrity and durability of the GR6 transmission, and whether Nissan is using an improper, poorly lubricating fluid. Nissan is discontinuing LC on 2010 models, so that it does not have to do the proper transmission upgrades to allow proper, non-abusive LC use under warranty.

2. The wheel hop during LC, which has to be a severe stress on the transmission

3. Improper disclosure of LC by Nissan at the corporate and dealer levels: Disclosure should have been real simple: "To activate LC, VDC must be turned off and this will void your warranty should something break. USE LC AT YOUR OWN RISK"

4. Failure of Nissan to address LC at all in its manual. So what is proper use and what constitutes abuse? I don't know - 1 launch, 5 launches, and how close together? What should the transmission oil temp be before attempting a launch? Instead of denying existence of LC, Nissan should have explained its proper use. And since it seems they never intended use by owners (only journalists), LC should have been not included in the 2009 GT-R. But then again, how would Nissan be able to sell all those cars, without that feature?

5. Deceptive advertising, with support and even Nissan supervision of some magazine testing and promotional videos - demonstating and using LC to obtain the maximum performance figures - to obtain a competitive advantage over other supercars like Porche and Corvette. Then not allowing owner to use LC, unless he is willing to fork over 20k every time the transmission fails.

I have not broken my transmission yet, but then again I have not driven my car since October 4th. From what I know now about launching the car, my transmission is probably in some stage of breaking down. Hopefully the lawsuit will get to the bottom of all this, with investigation and testimony from transmission engineers and experts on transmission oil fluids.

There is absolutely NO DOWNSIDE to this lawsuit for anyone. In worst case, there is no change in Nissan policy, but they still end up looking bad on their part. BEST CASE: All of us get a better car and warranty, with real possibility of beefed up parts able to take stresses of LC. Even those people who never use LC would stand to gain from a better transmission.
 

Last edited by trailblazer; Nov 21, 2008 at 10:51 PM.
Old Nov 24, 2008 | 03:17 PM
  #9  
cfjan's Avatar
Registered User
Joined: Nov 2008
Posts: 44
From: US
Rep Power: 19
cfjan is infamous around these parts
This is probably a dumb question (as I am not a lawyer), but if you buy an AWD high power car from other manufacturers (say, Porsche 911 turbo, Audi R8, etc.) and rev the engine up to 5,000rpm and dump the clutch, and do that 50x, and the transmission is most likely going to go bad too.. and I doubt those will be covered by warranty either... right?!

I do think in your case, maybe the case should be against the dealer, who setup the LC and let you do it 4x, without disclose the fact that it is for sure a task that's punishing to the drivetrain..

?!
 
Old Nov 26, 2008 | 09:39 AM
  #10  
norcal2's Avatar
Registered User
Joined: Feb 2008
Posts: 192
From: Northern CA
Rep Power: 26
norcal2 is infamous around these parts
"and the transmission is most likely going to go bad too.. and I doubt those will be covered by warranty either... right?!"
You might burn out a clutch but the transmission should not go.....
 
Old Nov 26, 2008 | 09:46 AM
  #11  
cfjan's Avatar
Registered User
Joined: Nov 2008
Posts: 44
From: US
Rep Power: 19
cfjan is infamous around these parts
I still think that when you drop a clutch repeatly, the shock to the transmission has to result in some damage..

I am sure we have all seen those video on YouTube where Evo or Imprezza actually snap their driveshafts, etc.

Anyway, just saying that I think most of the actual damage in the GT-R so far seems to be from user abuse.. and the same kind of abuse in other AWD car would most likely result in some sort of damage as well..

Anyway, this is all just guess from my part.. I certainly hope that Nissan will work w/ Borg-Warner to beef up the tranny further. That will be good for the consumers!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rguy
Automobiles For Sale
13
Apr 12, 2020 11:11 PM
pwdrhound
996 Turbo / GT2
13
Sep 13, 2016 10:44 AM
jaehoppa
Automobiles For Sale
3
Oct 22, 2015 09:17 PM
ECS Tuning - VW
VW Vendor Classifieds
0
Sep 2, 2015 01:19 PM
ECS Tuning - VW
VW Vendor Classifieds
0
Sep 2, 2015 12:58 PM



You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -6. The time now is 02:33 PM.