996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

GT2 Master cylinder failures

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Old May 25, 2013 | 07:02 AM
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GT2 Master cylinder failures

I have had 3 GT2 master cylinders fail in 1500 miles since installing a EVOMS GT2 conversion. The shop I use a seen several other units fail in short order in the last year. I am wondering if there is a bad batch out there ? and also if there might be another choice for parts that would be better than the failing OEM solution.
 
Old May 25, 2013 | 07:05 AM
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Are you using brake fluid? Flush all the chs11 out? the seals are different for both systems and do not interchange.
 
Old May 25, 2013 | 07:06 AM
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The shop said they did I will check again, thanks
 
Old May 25, 2013 | 07:13 AM
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I did a gt2 slave install about a year and a half ago. After only 500 miles or so the master got real squeaky and notchy. The notchiness made it hard to accurately engage the clutch. Based on what I read and after I talked with a few mechanic buddies it sounded like the master was on its way out, so I just went ahead and replaced it. It's been perfect ever since.

And before anyone asks, yes I used brake fluid and yes I flushed the heck out of the system so it definitely wasn't the pentosin that kill the master.
 
Old May 25, 2013 | 07:24 AM
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Originally Posted by Dr. Jekyll
I did a gt2 slave install about a year and a half ago. After only 500 miles or so the master got real squeaky and notchy. The notchiness made it hard to accurately engage the clutch. Based on what I read and after I talked with a few mechanic buddies it sounded like the master was on its way out, so I just went ahead and replaced it. It's been perfect ever since.

And before anyone asks, yes I used brake fluid and yes I flushed the heck out of the system so it definitely wasn't the pentosin that kill the master.
This is my experience as well sure seems like there may be a problem with this part
 
Old May 25, 2013 | 07:25 AM
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Or maybe it is an issue with the Kit design causing more load on the part than it was designed for?
 
Old May 25, 2013 | 08:54 AM
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I doubt it. There shouldn't be any more pressure on the parts than a gt2 puts on them. The only part that may see different loading because of its mounting is the slave. I think it was probably just some bad qc on the seals. Either it was a bad batch or we were just the lucky ones that got the 1% of bad masters and the Internet has connected us haha.
 
Old May 25, 2013 | 01:53 PM
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I've never had an issue with mine. Been years of heavy daily driving, but I did mine myself as well as built my own kit.
 
Old May 26, 2013 | 02:53 AM
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One thing to think about...do not bleed clutch traditionally (pressurizing it by foot), it'll break the master cylinder. Use only power bleeder and WSM's instructions.
Master cylider's construction is quite weak (plastic shaft and thin metal tube around it, as piston).
Squeaking and notchyness sounds like that the tube acting as the piston has been expanded sightly because the pedal's been pressed by a foot when beleeding it. When the piston is not properly seated (= in it's normal movement area) in the cylinder excessive force will expand it breaking the assy.
I had to change one before realizing how it must be done...my wife was pressing the pedal and had enough force to break it...
 
Old May 26, 2013 | 06:22 AM
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I only used a pressure bleeder when I bled my clutch. So it's not that.
 
Old May 27, 2013 | 10:01 AM
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Originally Posted by gearhead
I've never had an issue with mine. Been years of heavy daily driving, but I did mine myself as well as built my own kit.
Ditto. I would like to lighten the pedal a bit though. It is hard to depress after driving a while.
 
Old May 27, 2013 | 11:22 AM
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Originally Posted by XLR82XS
Ditto. I would like to lighten the pedal a bit though. It is hard to depress after driving a while.
Make sure you have the stiffer GT2 assist spring installed.
 
Old May 28, 2013 | 08:19 AM
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Got a part #? There are a few listed on the microfiche.
 
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