996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

DIY In Tank Fuel Pump Upgrade. (pic heavy)

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Old Dec 10, 2013 | 10:16 AM
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Originally Posted by Ms4cd
044's (in my opinion) are more reliable, as they are used in day to day driving and I had more luck with them. Walboro 400 E85's do have higher flow numbers.
I would have to disagree based on my experience. I've had multiple 044s fail using E85. The walbro E85 450 has been working out much better for me. We have been running this setup in my car for a long time.
 
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Old Dec 10, 2013 | 10:23 AM
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Originally Posted by Ms4cd
044's (in my opinion) are more reliable, as they are used in day to day driving and I had more luck with them. Walboro 400 E85's do have higher flow numbers.

Another advantage of 997 setup - it eliminates the in tank rubber hose that, at times, cracks (especially with e85 use) and leaves most mechanics puzzled as it produces no codes.

Last I heard, and am not 100%, Chris G. in his GT2 used 2 Walboro 400/E85's that ran 9s. Maybe someone car use 997 sump with two Walboro e85's as it may be sufficient?
044 being more reliable? I have seen more then a few 044 take a crap. It has happened to me more then once. 044 are rated for 500hr run time max on E25/E85 or diesel.

http://www.bosch-motorsport.de/en-US...2776426379.pdf
 
Old Dec 10, 2013 | 10:25 AM
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Originally Posted by prodigymb
I would have to disagree based on my experience. I've had multiple 044s fail using E85. The walbro E85 450 has been working out much better for me. We have been running this setup in my car for a long time.
I would imagine things change on case basis. My in-tank walboro feeding the sump failed...
 
Old Dec 10, 2013 | 11:57 AM
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Originally Posted by Ms4cd
I would imagine things change on case basis. My in-tank walboro feeding the sump failed...
one of the reasons I ditched the sump. if my walbro fails my car wont run since my big pumps only come on with power.
 
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Old Dec 10, 2013 | 12:06 PM
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Originally Posted by prodigymb
one of the reasons I ditched the sump. if my walbro fails my car wont run since my big pumps only come on with power.
Sump is long gone for me as well. Just trying to figure out the best in-tank solution as the current outside setup is too loud.
 
Old Dec 10, 2013 | 12:26 PM
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Originally Posted by prodigymb
Nice write up Tim. Bout time there is a good techy thread up here. IMO This is way better then doing an inline 044 for a 1000$.

In my car Tim and I are actually using this same setup to run and drive the car with a Walbro 450 in stock location. When it comes on power the ProEFI turns on the big boy pumps that are sumped into the bottom of the tank.

This pump flows way more then a 044, its quiet and fits in stock location since its smaller then the factory pump where 044 is bigger and wider (needs basket trimming to fit 044)
would it be possible or safe to run the walbro 450 in the tank and then run it to a large pump in the frunk for power over 5 psi? would a surge tank be needed? using the proefi to run the walbro for daily driving and the large pump for power runs
 
Old Dec 10, 2013 | 04:13 PM
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Old Dec 11, 2013 | 01:33 AM
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Is Walbro E85 works with regular pump fuel? Or only E85?
 
Old Dec 11, 2013 | 02:55 AM
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Old Dec 11, 2013 | 08:11 AM
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Originally Posted by MegioN
Is Walbro E85 works with regular pump fuel? Or only E85?
Any fuel.
 
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Old Dec 11, 2013 | 01:11 PM
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Old Dec 11, 2013 | 05:41 PM
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Check valve

Tim,

First off, great write up.

But you sparked a question for me. You wrote that when reassembling, you left off the check valve (little silver inline valve that is near the famed U hose). What is the purpose of removing it?

I ask because I am having a problem now with warm starts (cold starts are fine), where the engine has to turn for 10 seconds or so before it fires up and my tuner suggested it was that check valve failing. I was planning to take one off on of my two failed 044's, but can I simply remove it? Would that cure the long crank warm starts?


Thanks
 
Old Nov 23, 2014 | 01:20 AM
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Originally Posted by joe731
Tim,

First off, great write up.

But you sparked a question for me. You wrote that when reassembling, you left off the check valve (little silver inline valve that is near the famed U hose). What is the purpose of removing it?

I ask because I am having a problem now with warm starts (cold starts are fine), where the engine has to turn for 10 seconds or so before it fires up and my tuner suggested it was that check valve failing. I was planning to take one off on of my two failed 044's, but can I simply remove it? Would that cure the long crank warm starts?


Thanks
Hi Guys, is this upgrade suitable for 997 turbo to be able to run E85?

Thanks in advance for any helpful input.

Andy
 
Old Dec 11, 2014 | 03:58 PM
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Does anyone have a complete build sheet for this? Looking to make sure I get enough fuel line length and don't miss anything when doing the install.
 
Old Dec 12, 2014 | 09:10 PM
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Originally Posted by steeze
Does anyone have a complete build sheet for this? Looking to make sure I get enough fuel line length and don't miss anything when doing the install.
10ft is barely enough. You want 10ft + 3ft of 6an line to be safe. Then mount the fuel filter near the gearbox and use 3ft to go from the gearbox to the fuel rail.
 


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