996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Forged Internals + Rebuild cost of engine?

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Old May 1, 2015 | 07:05 AM
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Originally Posted by '02996ttx50
fair point, but whats the guy gonna say? we rebuild motors, build parts, tune cars and we suck?! i don't know much, but i think evoms reputation is reasonably established and secure within the porsche tuning community lol.

even if one of their "reps" did spell hans mezger as "metzger" here once LOL. i give them a pass for their dv's alone! hah
I have no problem providing information about the high hp cars they've built and that have held up. Thats at least factual and shows that their engine builder doesn't leave rod bolts off.

But really, all the "i'm the best at whatever" is ridiculous when it comes to engine building, tuning, and the next thing. First, defining best is incredibly difficult in that space, second, its very subjective anyway, and third, prove it. The number of tuners that are thought to be the best and then one bad story comes out and then its a flood of negative reviews is massive. NO ONE is that good...period.

I'm sure the kid builds a fine motor...but I trust absolutely zero shops, tuners, engine builders, etc including Porsche. All full of ****.
 
Old May 1, 2015 | 09:32 AM
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Originally Posted by Quadcammer
I have no problem providing information about the high hp cars they've built and that have held up. Thats at least factual and shows that their engine builder doesn't leave rod bolts off.

But really, all the "i'm the best at whatever" is ridiculous when it comes to engine building, tuning, and the next thing. First, defining best is incredibly difficult in that space, second, its very subjective anyway, and third, prove it. The number of tuners that are thought to be the best and then one bad story comes out and then its a flood of negative reviews is massive. NO ONE is that good...period.

I'm sure the kid builds a fine motor...but I trust absolutely zero shops, tuners, engine builders, etc including Porsche. All full of ****.

well, of course it was hyperbole, but that's what car tuner reps do when they post. some more deftly or with a bit more subtlety than others was my only point.
 
Old May 1, 2015 | 02:48 PM
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Engine

Originally Posted by steeze
Engine suffered a failure two days ago - I am trying to gauge what others have paid for just a engine build with forged internals.

Can anyone provide some costs they've paid?

Can I ask what happened?
 
Old May 1, 2015 | 03:30 PM
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Originally Posted by 32krazy!
are rings, bearings and all the associated gaskets and orings needed for a tear down included in the "stage 1" price? whats included in "refreshing " the bottom end?
whats the tensile strength of your head bolts? is the step torque the reason why you don't retorque them? are you using stock head gaskets since they can hold 1000 hp?

steeze the retorque is a requirement of racewear headbolts
That price includes rods, head studs, head gaskets, bearings, all seals/gaskets, and labor. Additional rebuild items, labor for R&Ring engine from car, etc. are extra. Most higher mileage 996TTs will end up around $15-20k depending on what they need in terms of head work, replacement timing components, etc. You can build a bare-bones 1000whp 3.8L for mid/upper 20s, and a 1100-1400whp 3.8L or 4.0L for low 30s. Contact me for more details.

The reason why we do not require a retorque with our head studs is that they are strong enough to allow us to put a huge initial torque into them (in steps, of course) without the stud yielding. The studs are made from H11 tool steel, and this latest batch we got in tested at 204.5ksi. In this case, even after everything compresses slightly from the initial heat cycles, there is still enough clamping force to support 1000hp+.

We have head gaskets made to our specs as they are stronger than OEM and come in custom thicknesses and patterns to vary compression ratio and to work with larger bores and 12mm head studs. They're $379/pr regardless of specification, for ~1000hp we typically drop compression as a safety factor against detonation and to reduce loading on the engine (stock sleeves, 10mm studs, etc.)

Sam
 
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997TT Standing Mile = 234.6 MPH
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Fastest 1/4 Mile = 9.29 @ 172.7 MPH
60-130 MPH Time = 3.28 Seconds
Old May 1, 2015 | 04:07 PM
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Originally Posted by Quadcammer
I have no problem providing information about the high hp cars they've built and that have held up. Thats at least factual and shows that their engine builder doesn't leave rod bolts off.

But really, all the "i'm the best at whatever" is ridiculous when it comes to engine building, tuning, and the next thing. First, defining best is incredibly difficult in that space, second, its very subjective anyway, and third, prove it. The number of tuners that are thought to be the best and then one bad story comes out and then its a flood of negative reviews is massive. NO ONE is that good...period.

I'm sure the kid builds a fine motor...but I trust absolutely zero shops, tuners, engine builders, etc including Porsche. All full of ****.
I'll own it and say that's my personal opinion, as he would never say it himself. Of course I'm biased because I work with the guy, but his resume speaks for itself.

John's been here building motors for us since the 996TT was new in showrooms. There are 700whp+ builds like what are being discussed here that are 10 years old and have more than 50k miles of hard use on them without any issue. Beyond these more basic strength rebuilds, he's been building 1000hp+ 996/997TT engines since 2008, breaking 230mph in the standing mile in 2009, setting the mile record at 234mph in 2011 that was only broken in the past year or so. Our old shop car set the 997TT half mile record at 217mph in 2012, which was then beat twice this year by Anthony Taylor's car at 219.3mph. He had a major hand in the development of the 3.9L and 4.1L GT3 motors Sharkwerks is running that have been lauded for their all-around performance. All of these engines are running components, modifications, and assembled with procedures developed in-house largely by John himself.

Objectively speaking, I think that is a pretty good demonstration of mastery of this platform in terms of making engines that are at the top of their league in terms of power and proven performance.

Sam
 
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Home of the Worlds Fastest 997TT Porsche(s)
997TT Standing Mile = 234.6 MPH
997TT Standing 1/2 Mile = 217.09 MPH
Fastest 1/4 Mile = 9.29 @ 172.7 MPH
60-130 MPH Time = 3.28 Seconds
Old May 1, 2015 | 04:26 PM
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Originally Posted by Evolution MotorSports

We have head gaskets made to our specs as they are stronger than OEM and come in custom thicknesses and patterns to vary compression ratio and to work with larger bores and 12mm head studs. They're $379/pr regardless of specification, for ~1000hp we typically drop compression as a safety factor against detonation and to reduce loading on the engine (stock sleeves, 10mm studs, etc.)

Sam
your ad shows 10mm head studs. here you talk of both 12mm and 10mm headstuds. which are used in the stage 1 build? don't the 12mm require drilling the head and block to allow the larger size to fit?

also you don't mention rings. are they included in the build? seems silly to tear a motor down add rods and not add new rings no matter what the mileage is
 
Old May 1, 2015 | 05:12 PM
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Originally Posted by 32krazy!
your ad shows 10mm head studs. here you talk of both 12mm and 10mm headstuds. which are used in the stage 1 build? don't the 12mm require drilling the head and block to allow the larger size to fit?

also you don't mention rings. are they included in the build? seems silly to tear a motor down add rods and not add new rings no matter what the mileage is
We use 10mm head studs in our Stage 1. For sustained use beyond ~1100hp, we recommend the 12mms, and you're correct they do require machinework to install. The 10s are strong like oxen but have their limits due to the fastener and thread size; to date we've never stretched a set of the 12s.

Rings are not included in that $10k price. We prefer to use the OEM rings on stock piston/sleeve 3.6s, which run $1175/set. They are expensive enough, and the stock ones wear well enough that for a motor being built for rods and with no compression/leakdown issues they are an inspect & advise item rather than an automatic bin & replace. On high mileage (>60k is generally considered high mileage) or engines that are being rebuilt due to some kind of failure, we would strongly recommend them going into the build.
 
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Home of the Worlds Fastest 997TT Porsche(s)
997TT Standing Mile = 234.6 MPH
997TT Standing 1/2 Mile = 217.09 MPH
Fastest 1/4 Mile = 9.29 @ 172.7 MPH
60-130 MPH Time = 3.28 Seconds
Old May 1, 2015 | 05:18 PM
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I would definitely contact John Bray at Evolution Motorsports. He is the best engine builder out there IMO. Who else has built a car that has come close to accomplishing what my car and Mayhem have? I've spoke with every so called big engine builder in the country. When I spoke with John his knowledge level was night and day. I've ran my car over 15 kill passes at the half mile events and have had zero issues. Sure there are others that can build an engine, but I can promise you it will not be as good. How many can build an engine to hold 1600whp and go full throttle 15 times all the way to 6th gear? When an owner of one of the most reputable turbo companies tells you that you have one of the most efficient engines he's ever seen that has to tell you something, especially when he's been in the game for over 20 years. I'll rest my case there! Be smart and send it to EVOMS. I just spoke with two other enthusiast that had there engines built by two other supposedly "top shops" and they blew, both now currently at EVOMS. If you have any questions PM me.
 
Old May 1, 2015 | 05:26 PM
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we have see many guy's here with complete stock engine pass1000 crank hp!!unless your goal is 900whp++ not sure aftermarket head studs are needed.....but better to have it as prevention? actualy i have found more catastrophic failure with aftermarket headstuds...are oem headstuds more stable in heat cycling but eventualy fail a certain hp level....porsche oem studs dont need to be retorque and there's a reason cuz they are made of high quality steel...

Originally Posted by Evolution MotorSports
That price includes rods, head studs, head gaskets, bearings, all seals/gaskets, and labor. Additional rebuild items, labor for R&Ring engine from car, etc. are extra. Most higher mileage 996TTs will end up around $15-20k depending on what they need in terms of head work, replacement timing components, etc. You can build a bare-bones 1000whp 3.8L for mid/upper 20s, and a 1100-1400whp 3.8L or 4.0L for low 30s. Contact me for more details.

The reason why we do not require a retorque with our head studs is that they are strong enough to allow us to put a huge initial torque into them (in steps, of course) without the stud yielding. The studs are made from H11 tool steel, and this latest batch we got in tested at 204.5ksi. In this case, even after everything compresses slightly from the initial heat cycles, there is still enough clamping force to support 1000hp+.

We have head gaskets made to our specs as they are stronger than OEM and come in custom thicknesses and patterns to vary compression ratio and to work with larger bores and 12mm head studs. They're $379/pr regardless of specification, for ~1000hp we typically drop compression as a safety factor against detonation and to reduce loading on the engine (stock sleeves, 10mm studs, etc.)

Sam
 
Old May 1, 2015 | 05:29 PM
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Some great info in this thread.
 
Old May 1, 2015 | 07:04 PM
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Originally Posted by mtlsp
we have see many guy's here with complete stock engine pass1000 crank hp!!unless your goal is 900whp++ not sure aftermarket head studs are needed.....but better to have it as prevention? actualy i have found more catastrophic failure with aftermarket headstuds...are oem headstuds more stable in heat cycling but eventualy fail a certain hp level....porsche oem studs dont need to be retorque and there's a reason cuz they are made of high quality steel...
layingback lifted his head bolts (factory) at 1.6 on e85 in 30* weather on a hard pull. less than 650rwhp at the time. stock bolts just won't last
 
Old May 1, 2015 | 07:07 PM
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Originally Posted by yumaverick
I would definitely contact John Bray at Evolution Motorsports. He is the best engine builder out there IMO. Who else has built a car that has come close to accomplishing what my car and Mayhem have? I've spoke with every so called big engine builder in the country. When I spoke with John his knowledge level was night and day. I've ran my car over 15 kill passes at the half mile events and have had zero issues. Sure there are others that can build an engine, but I can promise you it will not be as good. How many can build an engine to hold 1600whp and go full throttle 15 times all the way to 6th gear? When an owner of one of the most reputable turbo companies tells you that you have one of the most efficient engines he's ever seen that has to tell you something, especially when he's been in the game for over 20 years. I'll rest my case there! Be smart and send it to EVOMS. I just spoke with two other enthusiast that had there engines built by two other supposedly "top shops" and they blew, both now currently at EVOMS. If you have any questions PM me.
right off the top of my head would be tim941nyc. self built and huge power and the fastest mile turbo porsche. bbi would be another . not saying he isn't a great builder but he isn't the only one
 
Old May 2, 2015 | 02:59 AM
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Originally Posted by 32krazy!
right off the top of my head would be tim941nyc. self built and huge power and the fastest mile turbo porsche. bbi would be another . not saying he isn't a great builder but he isn't the only one
I drive my car hard with zero issues. Not sure if I've seen a car of my caliber come from anywhere other than Evoms.
 

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Old May 2, 2015 | 03:56 AM
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i'm curious about the cost of your engine build like this thread is all about ?

your car is sick but all relative!


Originally Posted by yumaverick
LOL....Neither of them have came close to the level my car is at. Bbi has never gone over 205.1 in the half mile. I've gone 219 multiple times. I've also ran a 3.0 60-130 on a non dedicated run. I've gone 2.4 100-150. This past weekend I beat a Ugr 2R lambo. Not sure if I've seen a car of my caliber come from the builders you have mentioned. Please post a link of the cars your talking about doing these things.
 

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Old May 2, 2015 | 06:55 AM
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Originally Posted by yumaverick
LOL....Neither of them have came close to the level my car is at. Yes Tim does have the mile record, but I think my car will go 255+ in the mile all day. Bbi has never gone over 205.1 in the half mile. I've gone 219 multiple times. I've also ran a 3.0 60-130 on a non dedicated run. I've gone 2.4 100-150. This past weekend I beat a Ugr 2R lambo. I drive my car hard with zero issues. Not sure if I've seen a car of my caliber come from anywhere other than Evoms. Please post a link of the cars your talking about doing these things. I'm talking about real life cars. Not cars that people say they can build. Real cars that exist with real results.
I was wondering if your car is sponsored as I see stickers on it when you race ?

Also, on your comments about other cars....eg Tim..... Tim is a one man band, runs a very busy electrical/plumbing type industrial business and does our cars at GREAT RATES properly 1st time as well..... then he works on his car on the side, which for mind still has the 1 mile record until you beat it.

There are guys in the UK doing 260 mph plus in Porkers at the moment and some cars are aimed for 1/2 mile and some for mega top end, Tim's is the latter. I am dying to see videos of your car do the TX Mile or the 1.5 mile top speed run in Idaho etc.

I also didn't think the thread was about who has the fastest car but great engine builders and I have seen work by several different so called great engine builders who I wouldnt let change my light-bulbs.

The OP asked the cost to do basic engine work and EVOMS told him $10k and so far are the only vendor here to give an actual quote. Rods and headstuds as a basic build will be somewhere near $3k if you use EVOMS studs and Carillo rods.. then add labour and other things.


EVOMS is great, BBi gets rave reviews, Tim is ****ing remarkable... the little jigs and cam timing devices and the like he has built himself and his engineering knowledge are great... I use him because he is local and gives great service and back up.
 

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