996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Gearbox refresh...

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Old Feb 2, 2017 | 02:17 PM
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Gearbox refresh...

Just had my gearbox refreshed by Chris Cervelli this week. He built the gearbox 2 years ago and I have put 45 track hours on it since. It has been absolutely flawless. It didn't need to be rebuilt but it had to be pulled out to install a new Guard GT2 Pro Chromoly billet LSD. This is Guard's flagship heavy duty LSD which is used on applications upward of 1500hp and is replacing my Guard GT3 Club billet LSD. Thumbs up to Matt at Guard for his awesome product and service. Since the box was out of the car, Chris installed a taller 997GT2RS 4th gear to complement the 7RS 1-3 that was in the car already. He also cut off the front of the pinion shaft and removed the AWD output flange . According to Chris everything in the gearbox was in perfect condition so nothing else had to be changed out. That's always a relief. The gearbox cooler needs to be bolted back on and it's going back in the car..


[url=https://flic.kr/p/RM4UBF]
 

Last edited by pwdrhound; Feb 2, 2017 at 03:15 PM.
Old Feb 2, 2017 | 02:38 PM
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why cut the shaft off? close up picture of this?
 
Old Feb 2, 2017 | 03:05 PM
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Originally Posted by 32krazy!
why cut the shaft off? close up picture of this?
I didn't take any picture while the box was apart. Basically, about 2" of the front of the pinion shaft (the part with splines) was cut off on a lathe. The splined portion is what sticks out of the front of the gearbox housing and the AWD output flange is bolted to it. When you remove this you have to install an aluminum billet block off plug (visible in the picture). It's epoxied in and secured with small allen inserts. Naturally you no longer need the rubber shaft seal so that's removed also.
 
Old Feb 2, 2017 | 04:59 PM
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Are you selling the old LSD?
 
Old Feb 2, 2017 | 05:02 PM
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Originally Posted by brnrdtns
Are you selling the old LSD?
It is sold pending payment to another 6speed member who had dibs on in when he contacted me a few months back about it. I just PM'd him. In case he changes his mind I'll make it available for sale.
 
Old Feb 2, 2017 | 07:23 PM
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It is still sold, just sent you a text to sort out the details
 
Old Feb 2, 2017 | 11:33 PM
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Originally Posted by 32krazy!
why cut the shaft off? close up picture of this?
Here you go, also another way to block the FWD drive.
 
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Old Feb 3, 2017 | 12:04 PM
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Originally Posted by pete95zhn
Here you go, also another way to block the FWD drive.
i guess im just trying to understand why it would be done. cant weigh but 1 lb? but i LOVE that trans cooler setup!! i would love to piece that together for a less than poem price1
 
Old Feb 3, 2017 | 12:50 PM
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Originally Posted by 32krazy!
i guess im just trying to understand why it would be done. cant weigh but 1 lb? but i LOVE that trans cooler setup!! i would love to piece that together for a less than poem price1


whats the oem setup go for?
 
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Old Feb 3, 2017 | 01:10 PM
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Originally Posted by prodigymb
whats the oem setup go for?
i think its about 8000$ for complete gt2 cooler setup
 
Old Feb 3, 2017 | 01:13 PM
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Originally Posted by 32krazy!
i think its about 8000$ for complete gt2 cooler setup
why is it so much? which components are that expensive.
 
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Old Feb 3, 2017 | 01:18 PM
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Originally Posted by prodigymb
why is it so much? which components are that expensive.
i would have to pull up the pet catalog to see. i just remember it was crazy expensive compared to pwdrhounds system which was about 1500$
 



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