Improved intercooler inlet duct project to lower IATs
My engine cooling fan runs all the time while the engine is running. Many are wired that way. My fan also runs randomly after the engine is shut off depending the the temp sensor in the engine compartment.
http://www.manthey-motors.de/nextsho...docid=88&e1=66
Last edited by pwdrhound; Jul 20, 2015 at 12:43 PM.
But if the final product gets made and is the tape-on variety, I suppose anyone so inclined could have them blended into the OEM pieces by a decent body shop.
-V
Agreed. Porsche uses tape on the factory dive planes on the GT3RS 4.0. I would still secure them with screws or other means from the backside.
I knew that was going to come as I was typing. 
No, actually at speed there can be large outward forces on the windshield, too. But, skip it. Take the rear window. Or the fact that large portions of modern cars are no longer welded but glued (chassis components!).
Whatever.

No, actually at speed there can be large outward forces on the windshield, too. But, skip it. Take the rear window. Or the fact that large portions of modern cars are no longer welded but glued (chassis components!).
Whatever.
Last edited by pwdrhound; Jul 20, 2015 at 11:09 PM.
Not sure why though? We could re-use the inside gasket portion. And are the clips and such removable from the back side of the surround? If so, then molding the receivers are all that would be needed. Genuinely curious, as I've no experience in fabrication work like this.
But if the final product gets made and is the tape-on variety, I suppose anyone so inclined could have them blended into the OEM pieces by a decent body shop.
-V
But if the final product gets made and is the tape-on variety, I suppose anyone so inclined could have them blended into the OEM pieces by a decent body shop.
-V
I knew that was going to come as I was typing. 
No, actually at speed there can be large outward forces on the windshield, too. But, skip it. Take the rear window. Or the fact that large portions of modern cars are no longer welded but glued (chassis components!).
Whatever.

No, actually at speed there can be large outward forces on the windshield, too. But, skip it. Take the rear window. Or the fact that large portions of modern cars are no longer welded but glued (chassis components!).
Whatever.
think ur on a winner here hound as long as the scoop retains the original curves. Not sure the GT4 or Noble type although practical would be much of hit.
perhaps get a copy of mantheys version and rework it so the forward lip extends two or three times the distance. Perhaps everyone here can through in a 50 towards the purchase of their ridiculously priced scoops. I know im happy to.
Then should be easy to make a fibreglass mould which could be fined tuned until you were happy with the result both practically and aesthetically. With the finished product made in either carbon or kevlar.
Look forward to seeing what u come up with mate
Cheers,
Tim
perhaps get a copy of mantheys version and rework it so the forward lip extends two or three times the distance. Perhaps everyone here can through in a 50 towards the purchase of their ridiculously priced scoops. I know im happy to.
Then should be easy to make a fibreglass mould which could be fined tuned until you were happy with the result both practically and aesthetically. With the finished product made in either carbon or kevlar.
Look forward to seeing what u come up with mate
Cheers,
Tim
think ur on a winner here hound as long as the scoop retains the original curves. Not sure the GT4 or Noble type although practical would be much of hit.
perhaps get a copy of mantheys version and rework it so the forward lip extends two or three times the distance. Perhaps everyone here can through in a 50 towards the purchase of their ridiculously priced scoops. I know im happy to.
Then should be easy to make a fibreglass mould which could be fined tuned until you were happy with the result both practically and aesthetically. With the finished product made in either carbon or kevlar.
Look forward to seeing what u come up with mate
Cheers,
Tim
perhaps get a copy of mantheys version and rework it so the forward lip extends two or three times the distance. Perhaps everyone here can through in a 50 towards the purchase of their ridiculously priced scoops. I know im happy to.
Then should be easy to make a fibreglass mould which could be fined tuned until you were happy with the result both practically and aesthetically. With the finished product made in either carbon or kevlar.
Look forward to seeing what u come up with mate
Cheers,
Tim

Also, it might help a lot of us feel better, myself included, if there were high quality, high likelihood renderings of the proposed product before they go to production. Might help avoid another LED-tail-light-style escapade.
Following factory design cues is important, at least to me. Want to avoid Gemballa looking bulginess or the GT4 more squarish intake scoop lines.
-V
Keep the inputs coming guys. Joe Toth is now following this thread and will keep us abreast of developments but it looks like he's on board for this project. Stevemfr will be sending Joe the spare set of inlets that he has so that Joe can get started. As I said earlier, if there is any one with a TT/GT2 in the Vancouver area, that would help as Joe could get a little one on one with the car to get the lines of the inlets fine tuned. The goal here is an end product that will be not only functional but also have an OEM feel to it. I also propose that we as a group cover the shipping (from France to Canada and back) for Stevemfr since he so graciously offered to send these to Joe. Once we have to total I'll post it up for the group and we could all paypal Steve a few bucks. I'd like to also thank Krazy32 for stepping up to help here. Muucho appreciated.
Once Joe receives the inlets he will get to work on them and it should not be too long to have some prototypes or pictures that he can share with us. I have looked at the OEM inlets in detail and based on my measurements the lip of the new inlets should project out about 2-2.5" or so (measured at the center of the inlet) from the side of the body of the car. I would imagine the inlets should probably have an oval shape to them when looking back down the side of the car (see pic below), similar to the current inlets except further out. I don't think the inlets would have a flat section to them like on the GT4 but would be more of a "bubble shape". I'll leave that up to Joe to decide what would look best. Looking at the inlets from the side, the shape of the "scoop" should be curved to match the curved line of the door (see 2nd pic). This would keep a very much OEM look to it. Just my $0.02 right now..
[url=https://flic.kr/p/vXXtnb]
[url=https://flic.kr/p/wg1wYe]
Once Joe receives the inlets he will get to work on them and it should not be too long to have some prototypes or pictures that he can share with us. I have looked at the OEM inlets in detail and based on my measurements the lip of the new inlets should project out about 2-2.5" or so (measured at the center of the inlet) from the side of the body of the car. I would imagine the inlets should probably have an oval shape to them when looking back down the side of the car (see pic below), similar to the current inlets except further out. I don't think the inlets would have a flat section to them like on the GT4 but would be more of a "bubble shape". I'll leave that up to Joe to decide what would look best. Looking at the inlets from the side, the shape of the "scoop" should be curved to match the curved line of the door (see 2nd pic). This would keep a very much OEM look to it. Just my $0.02 right now..
[url=https://flic.kr/p/vXXtnb]

[url=https://flic.kr/p/wg1wYe]
Last edited by pwdrhound; Jul 20, 2015 at 03:47 PM.
That is nice of you to offer to collect on the shipping. We'll see what it costs - I'm thinking it shouldn't be too bad as they are light. And they can either go back to a business partner of mine in Montreal or my folks place in MD, so that should be less.
I am very curios. Looking fwd to results. Have you put thoughts into testing? If you stick to measuring ambient and IATs alone I think you may be working with too many variables. Pressure at the narrowest part of the ducting over the wheel vs. speed?
I am very curios. Looking fwd to results. Have you put thoughts into testing? If you stick to measuring ambient and IATs alone I think you may be working with too many variables. Pressure at the narrowest part of the ducting over the wheel vs. speed?
That is nice of you to offer to collect on the shipping. We'll see what it costs - I'm thinking it shouldn't be too bad as they are light. And they can either go back to a business partner of mine in Montreal or my folks place in MD, so that should be less.
I am very curios. Looking fwd to results. Have you put thoughts into testing? If you stick to measuring ambient and IATs alone I think you may be working with too many variables. Pressure at the narrowest part of the ducting over the wheel vs. speed?
I am very curios. Looking fwd to results. Have you put thoughts into testing? If you stick to measuring ambient and IATs alone I think you may be working with too many variables. Pressure at the narrowest part of the ducting over the wheel vs. speed?





