Cabrio Top Problem
#17
The fix took less than 2 hours and a trip to get the top calibrated. The time consuming part was the education and the theory of operation.
Had some great help from other forums and B8_RDC who gave me the part numbers.
I lucked out and got a great used part from an 03 Cab with 18,000 miles
These cars seem extremely easy to work on if you do your homework.
Replacing the drive unit was easy (2) nuts (2) clips and (4) bolts.
It was nice to work on the top of the can instead of under it.
Had some great help from other forums and B8_RDC who gave me the part numbers.
I lucked out and got a great used part from an 03 Cab with 18,000 miles
These cars seem extremely easy to work on if you do your homework.
Replacing the drive unit was easy (2) nuts (2) clips and (4) bolts.
It was nice to work on the top of the can instead of under it.
Last edited by jayi836; 02-04-2014 at 11:59 PM.
#19
As you troubleshoot, take a look at 996 Convertible Top Mechanism Issues which may provide additional helpful hints.
Mark/Pelican Parts
Mark/Pelican Parts
Marc
#21
So the dealer in Oregon got back to me a new drive assembly is $680.00, used on Ebay $375.00 the used part claims to have only 20k on it. I dont know if these parts weaken over time or just break when the latch gets caught in the canvas top.
I decided to go with the E Bay part from an 03 996 cab.
I decided to go with the E Bay part from an 03 996 cab.
Turned out to be a poor battery, low hydraulic fluid as well as worn out pistons and and some fasteners.
A 3K service.
My PCA membership saved me
$285
#23
Jayi836
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
#24
Jayi836
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
My issue was the center rear latch got caught in the fabric top and chewed up the cable transmission, It was stuck closed.
It took taking everything apart to release the drive assembly freeing the cables to get the clam-shell raised to replace the entire unit.
PM if you still need help.
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