996 Previous model naturally aspirated Porsche 911 community. Discuss C2, C2s, C4, C4s, Targa and Cabriolets.

Cabrio Top Problem

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Old Feb 4, 2014 | 04:25 AM
  #16  
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Yikes! I know these are a mess to work on (particularly for those non-mechanically inclined folks such as myself)...
 
Old Feb 4, 2014 | 02:51 PM
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The fix took less than 2 hours and a trip to get the top calibrated. The time consuming part was the education and the theory of operation.
Had some great help from other forums and B8_RDC who gave me the part numbers.
I lucked out and got a great used part from an 03 Cab with 18,000 miles
These cars seem extremely easy to work on if you do your homework.
Replacing the drive unit was easy (2) nuts (2) clips and (4) bolts.
It was nice to work on the top of the can instead of under it.

 
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Last edited by jayi836; Feb 4, 2014 at 11:59 PM.
Old Feb 5, 2014 | 11:29 AM
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Nice work, glad you made sure to include the clips. I've seen a few with those missing and makes me wonder if the drive bars could pop off.
 
Old Apr 25, 2016 | 03:19 PM
  #19  
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Originally Posted by PelicanParts.com
As you troubleshoot, take a look at 996 Convertible Top Mechanism Issues which may provide additional helpful hints.

Mark/Pelican Parts
Thank you Pelican, Would you happen to have anything that shows how the side flaps work on a 99 C4 Cab? Mine seem to intermittently move or stick depending on their mood.

Marc
 
Old Apr 26, 2016 | 08:29 PM
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I've read that using teflon spray on the screw mechanism part of the flaps can help. Cycle them a bit after covering it.
 
Old Oct 14, 2016 | 08:05 PM
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Originally Posted by jayi836
So the dealer in Oregon got back to me a new drive assembly is $680.00, used on Ebay $375.00 the used part claims to have only 20k on it. I dont know if these parts weaken over time or just break when the latch gets caught in the canvas top.

I decided to go with the E Bay part from an 03 996 cab.

My 2002 996 C4 cabriolet just went for a service to fix the cab top issue. It would not close despite a recent hydraulic fluid top-up.
Turned out to be a poor battery, low hydraulic fluid as well as worn out pistons and and some fasteners.
A 3K service.
My PCA membership saved me
$285
 
Old Oct 17, 2016 | 01:32 AM
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Oh the joys of a cabriolet.

Anyone interested in a PIWIS tool to do home calibrations of their top check sales or PM me.
 
Old Aug 21, 2020 | 08:31 PM
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Jayi836
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
 
Old Aug 24, 2020 | 09:26 AM
  #24  
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Originally Posted by Edsim
Jayi836
Thanks for tips... I have a similar problem let me explain and you tell me if this was yours..i took the gear casing apart (blue section attached to motor) and ll the parts are good and in the right place. i even bought a kit just to verify. but when i try to open the clam shell by dashboard switch i can hear something but the clam shell does nothing. so then i get my 1/4 inch tip and extension & ratchet and i can open the hook to the clam shell, then i see the clam shell open (all manually)
I can move the rear latch cable toward the micro switch and back by hand only, all manually only. is this what happened to you.?
2. so was your problem the drive mechanism 996.561.021.03
3. or little motor and blue piece.?
I cant find the part number in my eBay history from 2014, I also sold the car 2 years ago.
My issue was the center rear latch got caught in the fabric top and chewed up the cable transmission, It was stuck closed.
It took taking everything apart to release the drive assembly freeing the cables to get the clam-shell raised to replace the entire unit.
PM if you still need help.
 
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