996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Another catastrophic cooling system failure

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Old Jun 10, 2017 | 06:50 PM
  #61  
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No apparent loose or busted fittings/hoses but a couple of still pictures showing the leak after I put water in the reservoir. Also a video which is a lot more telling. Any thought? I haven't researched the plumbing diagram as of yet. Thanks.

FWD end (you can see the rear sway bar):
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AFT end:
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Youtube:
 
Old Jun 11, 2017 | 06:47 AM
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No visual signs from up top. It sounds like it is running through the hose that runs down from the tank. Since whatever I pour in comes out w no pressure I'm thinking a connection somewhere or fitting vs head gasket.
 
Old Jun 11, 2017 | 09:17 AM
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Thanks for the info. I bypassed the tank and poured water directly into the hose running down the backside of the engine (that was connected to the bottom of the reservoir) -> water came right out as in the video. ����
 
Old Jun 11, 2017 | 04:51 PM
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The hose that bottom feeds the water pump is good. Maybe the interface of pump to block? It's a pita to find the origin.
 
Old Jun 11, 2017 | 05:13 PM
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Originally Posted by 32krazy!
i would start with the coolant tank. remove and inspect it. its the simplest of parts to replace
Agree but I bypassed it and it still leaks; can't be the tank.
 
Old Jun 11, 2017 | 05:26 PM
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Originally Posted by 32krazy!
if you used the lower hose and bypassed the tank then it has to be the water pump. it can be removed with the engine in but its a major pia.
That's exactly what I did. PITA but can't be worse than gearbox install w engine in!!
 
Old Jun 11, 2017 | 05:38 PM
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Just behind the alternator there is three small hoses and tubes that can fail.....Hard to see but a possibility.... It was my case ;-( . Called the water pump housing.
 
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Old Jun 11, 2017 | 06:19 PM
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JP good point Thanks. Those are mostly hidden until alt is removed? I might try some fluorescent dye; impossible to see up in there and flows out quickly.
 
Old Jun 11, 2017 | 06:35 PM
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Right....those lines are above the wp.
 
Old Jun 11, 2017 | 06:42 PM
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You still raise the level of the fluid into the engine block and water pump housing...I think I miss something here ???
 
Old Jun 11, 2017 | 08:12 PM
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Sorry, I don't see other possibility of leaks here....
 
Old Jun 12, 2017 | 04:04 PM
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The leak is not coming from the WP. It is somehow coming from the top of the engine and running down. I'm going to take off the inlet plenum and other stuff to see if I can find what is going on. Within about 30 seconds of pouring 6-8oz of water in the bypassed hose leading to the bottom of the WP it will run down the FWD side immediately adjacent to the gearbox bellhousing/engine block interface. I recall some coolant line here....
 
Old Jun 12, 2017 | 05:05 PM
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Originally Posted by BMiller33
The leak is not coming from the WP. It is somehow coming from the top of the engine and running down. I'm going to take off the inlet plenum and other stuff to see if I can find what is going on. Within about 30 seconds of pouring 6-8oz of water in the bypassed hose leading to the bottom of the WP it will run down the FWD side immediately adjacent to the gearbox bellhousing/engine block interface. I recall some coolant line here....
90% sure you lost the fitting on top of the motor by the oil cooler. Engine will need to come out...
 

Last edited by pwdrhound; Jun 12, 2017 at 08:14 PM.
Old Jun 12, 2017 | 05:09 PM
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Originally Posted by pwdrhound
90% sure you lost the fitting in too of the motor by the oil cooler. Engine will need to come out...
Glorious. How the F did that happen? You got pict/diagram?
 

Last edited by BMiller33; Jun 12, 2017 at 05:35 PM.
Old Jun 12, 2017 | 05:57 PM
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The glue turns to powder and out it goes! Can you wrench? This can be a 500 fix or 5000.
 


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