996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

Underbody panel stud break--Pics

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Old Feb 7, 2008 | 06:15 PM
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Underbody panel stud break--Pics

One of the studs on the bottom of the car that allows fastening of one underpanel broke off. Is there any fix for this?


 

Last edited by dtmarsh; Feb 7, 2008 at 06:20 PM. Reason: pic was missing
Old Feb 7, 2008 | 07:04 PM
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hmm broken stud... generally, the broken stud has to be drilled out and sometimes body have to be re-threaded. what happened?
 
Old Feb 7, 2008 | 07:35 PM
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These studs are spot welded on.

I would perform the following:

1. Clean off both sides of the pan/base metal. Maybe an area about 3-4" in diameter.
2. Find a screw or bolt and grind the head down to about .08 to .10" in height.
3. Strip the plating off the bold.
4. Fit the head to the body (More Grinding)
5. Spot weld, gas weld, or tig weld around the new stud. Electric Spot Welding would be the best. Much less heat is exposed to the area.
Note: If you gas weld, I suggest some heat block materials to keep heat from burning the surrounding area. Tack weld small spots and let it cool between tacks.
 
Old Feb 7, 2008 | 07:47 PM
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Old Feb 7, 2008 | 09:31 PM
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Originally Posted by djantlive
hmm broken stud... generally, the broken stud has to be drilled out and sometimes body have to be re-threaded. what happened?
It just popped off as I was tighteing after replacing the plastic underbody panel.
 
Old Feb 7, 2008 | 10:48 PM
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Those studs are a non-replacable items....Time to buy a whole new Porsche.
 
Old Feb 7, 2008 | 11:21 PM
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Originally Posted by porschedude996T
These studs are spot welded on.

I would perform the following:

1. Clean off both sides of the pan/base metal. Maybe an area about 3-4" in diameter.
2. Find a screw or bolt and grind the head down to about .08 to .10" in height.
3. Strip the plating off the bold.
4. Fit the head to the body (More Grinding)
5. Spot weld, gas weld, or tig weld around the new stud. Electric Spot Welding would be the best. Much less heat is exposed to the area.
Note: If you gas weld, I suggest some heat block materials to keep heat from burning the surrounding area. Tack weld small spots and let it cool between tacks.
Nice advice.

Add:

Clean up welds with grinder as requried
Reapply rust inhibitive primer and undercoat
 
Old Feb 7, 2008 | 11:39 PM
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That is quite the pain in the behind for what is a rather flimsy stud. Get access on both sides (as required for the welding approach). Get an appropriately sized bolt (length and diameter), nut, fender washer (if you please) and some sealer. Drill small hole install items with sealer. If you ever feel like it it can be welded later on in the meantime its fixed and you can forget about it.
 

Last edited by killerbee; Feb 7, 2008 at 11:42 PM.
Old Feb 8, 2008 | 11:30 AM
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Originally Posted by porschedude996T
These studs are spot welded on.

I would perform the following:

1. Clean off both sides of the pan/base metal. Maybe an area about 3-4" in diameter.
2. Find a screw or bolt and grind the head down to about .08 to .10" in height.
3. Strip the plating off the bold.
4. Fit the head to the body (More Grinding)
5. Spot weld, gas weld, or tig weld around the new stud. Electric Spot Welding would be the best. Much less heat is exposed to the area.
Note: If you gas weld, I suggest some heat block materials to keep heat from burning the surrounding area. Tack weld small spots and let it cool between tacks.
Well said. Thanks.
 
Old Feb 8, 2008 | 11:31 AM
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Originally Posted by killerbee
That is quite the pain in the behind for what is a rather flimsy stud. Get access on both sides (as required for the welding approach). Get an appropriately sized bolt (length and diameter), nut, fender washer (if you please) and some sealer. Drill small hole install items with sealer. If you ever feel like it it can be welded later on in the meantime its fixed and you can forget about it.

Another great idea.
 
Old Feb 8, 2008 | 11:32 AM
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Originally Posted by Duane996tt
Those studs are a non-replacable items....Time to buy a whole new Porsche.
That's true, but the problem is that now the car is worth half what it was last week and so can't afford to trade it in.
 
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