996 Turbo / GT2 Turbo discussion on previous model 2000-2005 Porsche 911 Twin Turbo and 911 GT2.

DIY Head Light Switch Remove and Replace

Old Jun 25, 2009 | 02:19 PM
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DIY Head Light Switch Remove and Replace

Both of my head lights suddenly cut out and I figured it was the dashboard switch. Got a replacement from Sunset Porsche for about $80.

Thought I'd take a few snaps detailing the process for the rest of you gear heads!

1- Disconnect battery. Then take out two #20 tork screws on the lateral aspect of the left AC vent:

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2- remove the light switch **** by pushing in the lock under the **** with a small screw driver and pulling

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3- remove 3rd tork screw in medial aspect, behind ****:

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4- pull AC vent straight back- surprisingly snug- requires a firm pull

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5- remove nut around light switch

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6- disconnect electrical connections

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7- remove bezel around **** and switch

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8- twist switch to remove

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9- when replacing make sure groove in switch lines up with grove in bezel or else bezel will not seat flush.

10- reconnect battery and off to Mexico for some late night runs!

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6-
 
Old Jun 25, 2009 | 03:19 PM
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Thanks for the write up.
 
Old Jun 25, 2009 | 03:42 PM
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Nice Write up.

I recently spent $190 at the dealer for parts + labor to have mine replaced.

Looks like this would have been the easiest way to save myself that hassle.
 
Old Jun 25, 2009 | 04:02 PM
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In my previous 996C2C sometimes the lights did not came up...was it the switch or a relay?
 
Old Jun 25, 2009 | 07:17 PM
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Thanks, great write up.
 
Old Nov 15, 2009 | 08:26 AM
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Thanks for the great write up.

I had my light switch intermittently not work and was going to order another part when I remembered that I had the MAF cleaning stuff I had bought. So i sprayed the contacts of the switch and down the tube of the switch and reconnected the **** and tuned it around in all the light positions to allow the liquid to clean within the switch assembly.

After letting the switch dry I reconnected everything and the lights now are working great.

So if you have the MAF cleaning stuff give it a try and the switch might come back to life.
 
Old Nov 15, 2009 | 10:28 AM
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Originally Posted by braj28
Thanks for the great write up.

I had my light switch intermittently not work and was going to order another part when I remembered that I had the MAF cleaning stuff I had bought. So i sprayed the contacts of the switch and down the tube of the switch and reconnected the **** and tuned it around in all the light positions to allow the liquid to clean within the switch assembly.

After letting the switch dry I reconnected everything and the lights now are working great.

So if you have the MAF cleaning stuff give it a try and the switch might come back to life.

this is a great idea for this and probably any other electrical switch. After all, these switches are exactly cheap anyways!
 
Old Nov 15, 2009 | 10:57 AM
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Yep, that is exactly how it goes, I went this path last weekend. Now I feel bad that I didn't take pics and post em up. Great idea and this will be very helpful to those of us in need.
 
Old Nov 19, 2009 | 08:04 PM
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Thanks for the write up and helpful photos!!!

Did cleaning the switch connectors fix your problem once and for all? Did the problem come back? I'm wondering because I saw another post from someone else who replaced the light switch and it turned out to be the ignition switch.

I have a 2002 Turbo and the headlights (both) sometimes don't turn on. Most of the time they do turn on. Sometimes I just have to turn the switch off and on a few times and it comes on. Sometimes I have to shut the car down and restart the engine and turn the light switch on.

Thanks,
Paul
 
Old Dec 12, 2009 | 07:27 PM
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Awesome write up! It is easy to follow, photos were very useful and 100% accurate!!! Thanks!

I replaced the ignition switch and the light switch still intermittently did not work. I then replaced the light switch and everything works great! I wasted $30 in misdiagnosing the ignition switch. Not bad.

Paul
 
Old Feb 12, 2010 | 11:20 PM
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Talking Thank You

I know this is an old thread, but I hope to try this to fix my problem with my headlights not coming on. Thanks I'll let you know my outcome soon.
 
Old Feb 13, 2010 | 08:51 AM
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Thank you
 
Old Feb 14, 2010 | 09:47 AM
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Originally Posted by 911TurboRules
...
Did cleaning the switch connectors fix your problem once and for all? Did the problem come back? I'm wondering because I saw another post from someone else who replaced the light switch and it turned out to be the ignition switch.
...
Thanks,
Paul
Yes, cleaning the switch has fixed my lights, have not had a single issue since.
 
Old Feb 14, 2010 | 10:45 AM
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makes me happy i'm never out after dark( in the 996tt )
 
Old Oct 19, 2010 | 05:34 PM
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We just bought a 2004 C4S and got a PPI done, they said the headlights are not working and said it is most likely the switch. Can you guys tell me what lights work on your car when the switch stops working? Does complete headlight unit not work or just the high/low beam? Do the fog lamps in the headlight work?

The reason ask is because I have yet to pick the car up and I need to drive it back 8 hours to get home and it could be dark by then...

Thanks
 

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