997.2 Intercoolers - Wow!
When I visted my German tuner in Europe a few months ago he brought up the point of them blowing apart. Thus I'm sure Ben is not the only one. I know 2 other people with same issues. But at low boost it's a no Brainer for $1000.
Do anyone log for flow or just intake temps.
Do anyone log for flow or just intake temps.
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2001 996TT 3.6L and stock ECU
9.66 seconds @ 147.76 mph 1/4 mile click to view
160 mph @ 9.77 seconds in 1/4 mile click to view
50% OFF ON PORSCHE ECU TUNING BLACK FRIDAY SPECIAL

2001 996TT 3.6L and stock ECU
9.66 seconds @ 147.76 mph 1/4 mile click to view
160 mph @ 9.77 seconds in 1/4 mile click to view
50% OFF ON PORSCHE ECU TUNING BLACK FRIDAY SPECIAL
When I visted my German tuner in Europe a few months ago he brought up the point of them blowing apart. Thus I'm sure Ben is not the only one. I know 2 other people with same issues. But at low boost it's a no Brainer for $1000.
Do anyone log for flow or just intake temps.
Do anyone log for flow or just intake temps.
But like Markski said...for $1000 at low boost...definitely a no brainer.
I have changed my mind on these intercoolers. These intercoolers are great until you run a lot of power through them. I had one 997.2 intercooler leak and replaced under warranty. Last week I was driving and the endtank completely blew apart. I was running 110 octane at ~1.7 bar.
I am done with these intercoolers. Wasted time and money if you plan on going with medium to high power. I have tial alpha 28s BTW.
I am done with these intercoolers. Wasted time and money if you plan on going with medium to high power. I have tial alpha 28s BTW.
May I ask? If 997.2 intercooler is able to handle the boost pressure produced by K24/20G blower? Tks!
I have changed my mind on these intercoolers. These intercoolers are great until you run a lot of power through them. I had one 997.2 intercooler leak and replaced under warranty. Last week I was driving and the endtank completely blew apart. I was running 110 octane at ~1.7 bar.
I am done with these intercoolers. Wasted time and money if you plan on going with medium to high power. I have tial alpha 28s BTW.
I am done with these intercoolers. Wasted time and money if you plan on going with medium to high power. I have tial alpha 28s BTW.

In any event, props for running the test, Ben.
Thanks for the info Ben, through you and others I think we've found the ballpark limits on these things. I'm currently testing an all aluminum 16 row prototype cooler that retails for not much more than the .2s and provides awesome cooling, stay tuned for a writeup on them!



Anxiously awaiting! New thread or continuing this one?
So, assuming the same engine, 1.6 bar of max boost pressure at the same rpm would be the same approximate quantity of air, regardless of if it's a pair of VTG's, or 2868's or 3076's. Wouldn't it?

Regardless, I guess the implication is that the downstream endtank of the 997.2 IC's is too restrictive if one wishes to run 1.5+ bar on a 996TT?
i would expect it is the pressure that is blowing these and not directly the amount of flow. pressure = flow X resistance so more flow or more resistance increases the pressure. bigger turbo should just allow more flow and as a result more pressure sooner. resistance hasn't been changed in this example. JMHO
pwdrhound- That looks like a nice, neat installation. I also was going to splice my clips, but went the route of using stainless steel ties to make a loop at the bottom half of the IC bracket,through the square bosses, and used the stock clips. Holds great and the clips can easily be unclipped. Got the s/s ties at Home-depot where they sell the telecommunication hardware. I agree that the plastic zip-ties will not last.
i would expect it is the pressure that is blowing these and not directly the amount of flow. pressure = flow X resistance so more flow or more resistance increases the pressure. bigger turbo should just allow more flow and as a result more pressure sooner. resistance hasn't been changed in this example. JMHO
pwdrhound- That looks like a nice, neat installation. I also was going to splice my clips, but went the route of using stainless steel ties to make a loop at the bottom half of the IC bracket,through the square bosses, and used the stock clips. Holds great and the clips can easily be unclipped. Got the s/s ties at Home-depot where they sell the telecommunication hardware. I agree that the plastic zip-ties will not last.
You are correct sir. Very simple math. If brand X turbo is showing the same boost as brand Y turbo through the same intercooler and piping than the volume of flow must be the same. Boost is a measure of resistance. You can not change one constant without changing the other. You can not flow more air through the same IC and piping and have boost remain unchanged.
I understand if the piping is the restriction then it will only flow what the pipe lets it, but the oem piping size of ~2.2" is plenty big for most turbos.
I am looking at this from a purely physics stand point. Maybe there is something else at play so if someone can explain how you can flow more air through the same pathway (IC+piping) and have the pressure remain unchanged than I'm all ears... I'm not arguing by any means, just curious what I'm missing.....
I am looking at this from a purely physics stand point. Maybe there is something else at play so if someone can explain how you can flow more air through the same pathway (IC+piping) and have the pressure remain unchanged than I'm all ears... I'm not arguing by any means, just curious what I'm missing.....






